Efficient Cage Guided Multi-Stage Limiphon Control Valves for Optimal Flow Control with Stainless Steel Materials

• Customization: Available
• Temperature: High Temperature
• Certification: GS, CE, ISO9001
• Model NO.: AOC-9000
• Media: Steam
• Standard: Standard
• Connection Mode: Flange
• Power: Pneumatic
• Material: Stainless Steel
• Type: Single Seater
• Body Size: 1′′-36′′(900A)
• Body Rating: ANSI Class 150-2500
• Fluid Temperature: -196~+566 Degree
• Connection: Flanged(RF, Rtj)/Butt Weld, Socket Weldsw, Bw
• Trim Materials: A216wcb/C, A217 Wc6/9, A351CF8, A351 CF8, A105
• Range-Ability 1: 50:1-100:1
• Range-Ability 2: Linear, Modified Linear, Modified EQ%
• Leakage: Cvx0.01% ANSI Class IV, V or Mss-Sp-61
• Metal Seat: ANSI Class VI
• Soft Seat: ANSI Class VI
• Trim Levels: up to Level 40
• Actuator Combination 1: 1-X280: Pneumatic Diaphragm Actuator
• Actuator Combination 2: 1-X250 Pneumatic Diaphragm Actuator
• Actuator Combination 3: Pneumatic Cylinder Actuator
• Working Medium: Steam/Liquid
• Transport Package: Woodne
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 500000PCS/Year

Product Description

About products

In the realm of severe services characterized by high temperature and significant differential pressure, SNT Machinery (Qingdao) Co., Ltd. presents the Efficient Cage Guided Multi-stage Limiphon Control Valves. Our state-of-the-art multi-stage trim delivers precise control and ensures exceptional longevity, effectively eliminating challenges like cavitation erosion and noise disturbances. No matter if the fluid is compressive or non-compressive, our valves provide unparalleled performance and adaptability. This series boasts multiple advantages. Enhanced performance and remarkable durability not only contribute to reduced maintenance costs but also facilitate system simplification. The elimination of additional components such as diffusers and silencers further leads to lowered equipment costs. Depending on the fluid condition, choose from models 6862, 7500, or 9000, selecting the optimal solution by comparing functionality and price.

The heart of our multi-stage pressure-reducing labyrinth control valve is its innovative design, featuring multiple stacked metal discs with intricate labyrinth grooves. As fluid navigates through these channels, it experiences multiple collisions and turns, effectively dissipating energy. This meticulous process not only regulates the flow rate but also incrementally reduces pressure, making it ideal for high-temperature and high-pressure drop environments, such as nuclear and power plants. Primarily handling superheated steam, our valves are also versatile enough for liquid mediums.

Product Description

Body type	AOC-9000
Body size	1''-36''(900A)
Body rating	ANSI 150-2500
Fluid temperature	-196~+566ºC
Connections	(RF,RTJ), (SW,BW)Flanged (RF,RTJ),Butt Weld,Socket Weld
Body materials	A216 WCB/C,A217 WC6/9,A352 LCB/C,A351 CF8,A351 CF8M,A105,F11,F22,etc.
Trim materials	AISI 410SS+HF,17-4PH H900,SUS316+STL,INCONEL,A182 F6NM+HF,etc.
Range-ability	50:1-100:1
Range-ability	Linear,Modified Linear,Modified EQ%
Metal seat/Soft seat Leakage	Cv×0.01% ANSI Class IV,V or MSS-SP-61 ANST CLASS VI
Trim Levels	Up to Level 40
Actuator combination	1-X280:  Pneumatic Diaphragm Actuator
	1-X250:  Pneumatic Diaphragm Actuator
	1-X400:  Pneumatic Cyilnder Actuator

 

Product Feature

High Control Precision
^{Crafted with meticulous attention to detail, the valve's internal components have been engineered using advanced CFD fluid dynamics software simulations. Our professional analysis and calculations, rigorously verified through extensive experimentation, ensure that our product meets stringent process requirements. Its flow characteristics align seamlessly with the international standard IEC 60534, guaranteeing superior performance.}

Comprehensive Product Specifications

^{Our product range is vast and versatile, spanning high, medium, and low series, with specialized designs for unique conditions. This flexibility ensures robust adaptability, allowing for seamless replacement of internal components to meet diverse working conditions and control performance requirements effortlessly.} Independent Core Control Technology
^{Equipped with cutting-edge high-pressure differential control technologies, our product adeptly satisfies the unique demands of various conditions. We have perfected key component hardening processes to significantly boost product performance and reliability. Furthermore, the valve boasts a meticulously designed internal and external sealing structure that complies with international standards like TA-Luft/ISO 15848, ensuring a secure and dependable operation.}

 

Test and Detection Equipment

 

^{In alignment with the rigorous standards of ISO9001 and API SPECQ, our company meticulously develops and implements essential control methodologies, processes, and cutting-edge equipment (including our state-of-the-art inspection and testing apparatus) to ensure that our design, manufacturing, inspection, testing, installation, and service processes seamlessly integrate into the entire system with absolute perfection. Our facility boasts advanced equipment for chemical analysis of materials, including imported metal spectrum analyzers, universal tool microscopes, and capabilities for re-inspection of mechanical performance.}

^{Our advanced facility is also outfitted with RT, UT, MT, PT, and other non-destructive inspection technologies, supported by a team of seasoned inspectors holding certifications in non-destructive testing. Moreover, we possess a diverse array of pressure testing equipment, low-temperature testing apparatus, helium mass spectrometer leak detectors, and sophisticated machines for conducting low emission helium mass spectrometer tests, high-pressure gas tests, vacuum tests, fatigue tests, and degreasing assessments.}

 

Technical R&D and Design

<sup>In our relentless pursuit of innovation and excellence, SNT Machinery (Qingdao) Co., Ltd. has proudly established the SNT Technical R&D Center. This dynamic hub is the heartbeat of our company's creative and technological innovation, where over 20 proficient technical experts, including three distinguished senior engineers, collaborate. They are engaged in a continuous journey to craft pioneering products that not only address the ever-evolving market needs but also redefine the industry standards. Our experts tirelessly enhance our existing product lines, leveraging cutting-edge national and international research facilities to ensure our offerings are always at the forefront of technological advancement.

Our design philosophy at SNT Machinery embraces the excellence of global standards such as ASME, API, DIN, GB, JB, and SH. We employ state-of-the-art design, calculation, and analysis software including CAD, SOLIDWORKS, ANSYS, and CFD to meticulously study and enhance each component. Our focus on pressure-bearing, stress concentration, and deformation ensures that every element is optimized for safety and reliability. This dedication guarantees that our products are engineered to perform with unmatched precision and dependability, offering our clients unparalleled quality and assurance.</sup>

 

Test and Detection Equipments

Precision LT Impact Testing Machine, Advanced UT Test Equipment, Innovative MT Test Equipment
 

Comprehensive RT Test Equipment, Reliable PT Test Equipment, High-Definition Metallurgical Microscope

Sophisticated Hardness Testing Equipment

 

Cutting-Edge Production and Manufacturing Systems

Highly Efficient CNC Lathe Precision Internal and External Grinding Machine Advanced Plasma Welding Machine
 

4m Stem Processing Equipment for Superior Performance Precision CNC Wire Cutting Technology Versatile CNC Drilling and Milling Equipment



 

Production application

 

Company Profile

<sup>SNT Machinery (Qingdao) Co., Ltd. is a distinguished leader in the control valves industry, seamlessly integrating manufacturing, design, sales, and service into a single, efficient entity. With a strategic location in Qingdao, Shandong Province, our expansive facility spans 42,000 square meters, equipped with state-of-the-art workshops and cutting-edge production equipment. As a recognized high-tech enterprise, we proudly hold independent intellectual property rights and leverage advanced international management and production techniques. Our team, comprised of over 150 dedicated professionals, includes a remarkable 15% who specialize in research and development, and 30% hold graduate or higher degrees. Our commitment to excellence is evident in our superior production management and innovative R&D efforts, allowing us to produce high-quality valves extensively utilized in the petrochemical, oil, and coal chemical sectors. In 2017, our sales reached an impressive nearly 100 billion, underscoring our impactful presence in the industry.

SNT Machinery is a proud holder of the TS Special Equipment Manufacturing Certificate and ISO 9001 certification, showcasing our dedication to quality and safety. We are also privileged to possess the network qualification certificates from industry giants such as SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. With numerous national patents in cutting-edge technologies, we excel in designing and manufacturing a comprehensive range of valves according to ANSI, API, DIN, BS, and JIS standards. Our innovative approach combines the best features from renowned valve designs worldwide with our proprietary research and development capabilities. We specialize in an extensive variety of valves, including GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, and Three-eccentric Center Butterfly Valves.
Our product lineup also features V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves, among others. These are available in various driving forms such as manual, power-driven, pneumatic, and hydraulic. Our primary materials include A216 WCB, A217 WC6/WC9, A351 CF8/CF8M/CF3/CF3M, with specifications ranging from 1/2" to 120", and working pressures from ANSI 150# to 2500#. They are engineered to withstand temperatures from -196ºC to an exceptional 1100ºC, ensuring unparalleled performance and reliability across diverse applications.

Employing our robust production technology management and comprehensive quality assurance systems, SNT Valves have become the trusted choice across various industries, including petrochemical, oil, steel & iron, paper manufacturing, and power stations. Our esteemed clientele includes industry leaders like SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, and SINOPEC Changling branch, among others, signifying our unwavering commitment to excellence and collaboration.

At SNT Machinery, we prioritize our users' profitability, dedicating ourselves to building exceptional quality and a strong brand reputation. Our impeccable quality assurance and comprehensive after-sales services ensure that SNT valves collaboratively work with our customers to achieve shared prosperity and success.</sup>