High Performance Control Valves with Multi-Stage Cage Guidance

Product Details
Customization: Available
Temperature: High Temperature
Certification: GS, CE, ISO9001
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  • High Performance Control Valves with Multi-Stage Cage Guidance
  • High Performance Control Valves with Multi-Stage Cage Guidance
  • High Performance Control Valves with Multi-Stage Cage Guidance
  • High Performance Control Valves with Multi-Stage Cage Guidance
  • High Performance Control Valves with Multi-Stage Cage Guidance
  • High Performance Control Valves with Multi-Stage Cage Guidance
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  • Overview
  • About products
  • Product Description
  • Product Feature
  • Test and Detection Equipment
  • Technical R&D and Design
  • Test and Detection Equipments
  • Production application
  • Company Profile
Overview

Basic Info.

Model NO.
AOC-6862
Standard
Standard
Connection Mode
Flange
Power
Pneumatic
Material
Stainless Steel
Type
Single Seater
Body Size
3′′-16′′(400A)
Body Rating
ANSI Class 150-2500
Fluid Temperature
-196~+566 Degree
Connection
Flanged(RF, Rtj)/Butt Weld, Socket Weldsw, Bw
Trim Materials
A216wcb/C, A217 Wc6/9, A351CF8, A351 CF8, A105
Range-Ability 1
50:1-100:1
Range-Ability 2
Linear, Modified Linear, Modified EQ%
Leakage
Cvx0.01% ANSI Class IV, V or Mss-Sp-61
Metal Seat
ANSI Class VI
Soft Seat
ANSI Class VI
Trim Levels
up to Level 24
Actuator Combination 1
1-X280: Pneumatic Diaphragm Actuator
Actuator Combination 2
1-X250 Pneumatic Diaphragm Actuator
Actuator Combination 3
Pneumatic Cylinder Actuator
Working Medium
Steam/Liquid
Transport Package
Woodne
Trademark
SNT
Origin
China
HS Code
8481804090
Production Capacity
500000PCS/Year

Product Description

High Performance Control Valves with Multi-Stage Cage Guidance

About products

In the realm of severe service applications, characterized by high temperatures and significant differential pressures, SNT Machinery's multi-stage control valve trim offers unparalleled precision and longevity. Our advanced solutions ensure operations remain free from cavitation erosion and noise disturbances. Whether dealing with compressive or non-compressive fluids, this product series boasts a multitude of advantages. Enhanced performance and durability translate into reduced maintenance costs and streamlined system architecture, eliminating the need for additional equipment like diffusers and silencers. As a result, overall equipment expenses are minimized. With options ranging from 6862 to 7500 and 9000, depending on specific fluid conditions, the ideal model can be selected by evaluating both functionalities and pricing.

The multi-stage pressure-reducing labyrinth control valve features a core throttling component crafted from multiple stacked metal discs, intricately etched with labyrinth grooves. As fluid navigates through these channels, it encounters a series of collisions and directional changes that dissipate energy. This sophisticated mechanism not only manages flow rates but also systematically reduces pressure, making it ideal for high-temperature and high-pressure drop scenarios, such as those found in nuclear power and conventional power plants. While predominantly used for superheated steam, this valve is versatile enough to handle liquid mediums with equal efficacy.



High Performance Control Valves with Multi-Stage Cage Guidance

Product Description


Body type

AOC-6862

Body size

1.1/2"(40)-24"(600)

Body rating

ANSI 150-2500

Fluid temperature

-196~+566ºC

Connections

(RF,RTJ), (SW,BW)Flanged (RF,RTJ),Butt Weld,Socket Weld

Body materials
A216 WCB/C,A217 WC6/9,A352 LCB/C,A351 CF8,A351 CF8M,A105,F11,F22,etc.

Trim materials
AISI 410SS+HF,17-4PH H900,SUS316+STL,INCONEL,A182 F6NM+HF,etc.

Range-ability

50:1-100:1

Range-ability

Linear,Modified Linear,Modified EQ%

Metal seat/Soft seat Leakage

Cv×0.01% ANSI Class IV,V or MSS-SP-61 ANST CLASS VI

Trim Levels

Up to Level 24



Actuator combination

1-X280:  Pneumatic Diaphragm Actuator

1-X250:  Pneumatic Diaphragm Actuator

1-X400:  Pneumatic Cyilnder Actuator
 

Product Feature


High Control Precision
Engineered with precision, the internal components of our valve are meticulously crafted using state-of-the-art CFD fluid dynamics simulation software. Through professional-grade software analysis and rigorous experimental validation, we ensure that every component not only meets but exceeds process requirements. Rest assured, the flow characteristics align with the prestigious international standard IEC 60534, delivering unmatched control precision.

Comprehensive Product Specifications

Our product range is impressively diverse, encompassing high, medium, and low series, along with specialized series tailored for unique conditions. The product is remarkably versatile, allowing for seamless adaptation to various working conditions and control performance requirements simply by swapping internal components. This versatility ensures that our control valves are suitable for a vast array of industrial applications.

 

Independent Core Control Technology
Our valves are equipped with a suite of advanced high-pressure difference control technologies, designed to address the unique demands of diverse operating conditions. Mastery in key component hardening process technology elevates product performance and reliability. Furthermore, the robust internal and external sealing structure is engineered to meet stringent international standards, including TA-Luft/ISO 15848, ensuring a tight and trustworthy seal.

 

Test and Detection Equipment

High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance

 

High Performance Control Valves with Multi-Stage Cage Guidance
In alignment with the stringent mandates of ISO9001 and API SPECQ, SNT Machinery (Qingdao) Co., Ltd. meticulously establishes and prepares essential control methods, processes, and equipment, including state-of-the-art inspection and testing apparatus, as well as advanced process equipment. This ensures seamless compatibility and integration in design, manufacturing, inspection, testing, installation, and service with the entire system, guaranteeing their wholeness and reliability. Our arsenal includes cutting-edge material chemical constituent analysis devices, imported metal spectrum analyzers, versatile universal tool microscopes, and extensive mechanical performance re-inspection capabilities.
Additionally, SNT Machinery is equipped with a comprehensive suite of RT, UT, MT, PT, and other non-destructive inspection equipment, backed by a team of highly qualified inspectors holding recognized non-destructive inspection certification. We boast an array of pressure test equipment of varying sizes, sophisticated low temperature test devices, and helium mass spectrometer leak detectors. These enable us to conduct precise low emission helium mass spectrometer tests, high-pressure gas tests, vacuum tests, fatigue tests, and meticulous degreasing tests, ensuring unparalleled quality and safety.
High Performance Control Valves with Multi-Stage Cage Guidance

 

Technical R&D and Design


In our relentless pursuit of innovation, SNT Machinery (Qingdao) Co., Ltd. has established the esteemed SNT Technical R&D Center. This hub for cutting-edge research and development boasts a dedicated team of over 20 highly skilled technical professionals, including three senior engineers. Together, they are committed to continuous innovation, crafting state-of-the-art products that not only elevate our existing offerings but also anticipate and meet the evolving needs of the market. Armed with both national and international advanced scientific research facilities, our team is at the forefront of technological advancement.

We proudly employ a rigorous design process that adheres to the highest standards, including ASME, API, DIN, GB, JB, and SH. Our expert team utilizes advanced software tools such as CAD, SOLIDWORKS, ANSYS, and CFD for comprehensive design, calculation, and analysis. This meticulous process ensures mastery over critical factors like pressure bearing, stress concentration, and pressure bearing deformation for every component, significantly enhancing the safety and reliability of our products.


 

Test and Detection Equipments

High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance

State-of-the-Art Testing Solutions: LT Impact Testing Machine | UT Test Equipment | MT Test Equipment - Delivering unmatched accuracy and reliability.
 

High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance

Comprehensive Testing Suite: RT Test Equipment | PT Test Equipment | Metallurgical Microscope - Elevating your testing capabilities to new heights.

High Performance Control Valves with Multi-Stage Cage Guidance

Advanced Hardness Test Equipment: Precision-engineered for rigorous and reliable material testing.

 
Leading-Edge Production and Manufacturing Systems: Revolutionizing efficiency and precision in every process.
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
CNC Lathe: Cutting-edge technology for unparalleled precision in metalworking. Internal and External Grinding Machine: Achieve exacting standards of surface finish and dimensional accuracy. Plasma Welding Machine: Superior weld quality for demanding applications, engineered for excellence.
 
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
4m Stem Processing Equipment: Precision-engineered to handle complex machining tasks with ease. CNC Wire Cutting: Delivering precision and efficiency in complex cutting operations. CNC Drilling and Milling Equipment: Power and precision combined for enhanced productivity.



 

Production application

High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance
 
High Performance Control Valves with Multi-Stage Cage Guidance
High Performance Control Valves with Multi-Stage Cage Guidance

Company Profile

SNT Machinery (Qingdao) Co., Ltd is a distinguished leader in the realm of control valve production. Seamlessly integrating design, manufacturing, sales, and service, we are renowned for our ambitious beginnings and rapid growth trajectory. Strategically located in Qingdao, Shandong Province, our expansive 42,000 m2 facility boasts state-of-the-art workshops and production facilities. As a cutting-edge enterprise, we pride ourselves on our independent intellectual property rights, enriched by the infusion of advanced management and production techniques from overseas. Our dynamic team of over 150 employees includes 15% R&D specialists and 30% graduates or higher degree holders, all contributing to our reputation for producing exceptional quality valves. These valves are integral to petrochemical, oil, and coal chemical sectors, culminating in an impressive sales value approaching 100 billion by 2017.

SNT has proudly attained the TS special equipment manufacturing certificate and ISO 9001 accreditation, alongside the coveted net qualification certificate from industry giants SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. Our technological prowess is further underscored by several national patents. We craft a comprehensive range of valves adhering to ANSI, API, DIN, BS, and JIS standards. Drawing on the strengths of globally renowned valve designs, coupled with our innovative R&D, we excel in producing diverse valves including GLOBE, High Pressure Boiler Blow-Down Valves, High-Performance Butterfly Valves, Angle-Regulating Valves, Eccentric Rotary Valves, and T Three-Eccentric Center Butterfly Valves.
Our extensive portfolio also features V Ball Valves, High Wear-Resistant Ball Valves, High Pressure Steam Valves, Micro-Flow Control Valves, Self-Operated Control Valves, and Cryogenic Valves. Our versatile operational modes encompass manual, power-driven, pneumatic, and hydraulic drives. We employ premium materials like A216WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M, with specifications ranging from 1/2" to 120", suitable for working pressures of ANSI 150# to 2500#, and operating temperatures between -196ºC and 1100ºC.

With unwavering reliance on our advanced production technology, management systems, and stringent quality assurance protocols, SNT valves are extensively applied across petrochemical, oil, steel & iron, paper manufacturing, and power sectors. Our prestigious clientele includes SINOPEC QILU and Qingdao branches, CNOOC Huizhou Refinery, PETROCHINA Guangxi and Ningxia branches, and many more esteemed partners.

Prioritizing our customers' success, we are committed to crafting superior quality products and establishing a reputable brand. Our comprehensive quality assurance and after-sales systems ensure that SNT valves not only meet but exceed expectations, fostering lasting partnerships and shared prosperity with our clients.


 

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