Basic Info.
Temperature
Ordinary Temperature
Certification
GS, RoHS, CE, ISO9001
Media
Gas, Oil, Water, Acid
Connections
Butt Welding/Flange
Valve Body Materials
A216 Wcb/A351 CF8/CF3/CF8m/CF3m/Zg230-450
Body Materials
Zg0cr18ni9ti/Zg0cr18ni12mo2ti
Spool Materials
304ss/316ss/304lss/316lss/1Cr18Ni9/0cr18ni12mo2t
Valve Seat Materials
304ss/316ss/304lss/316lss/1Cr18Ni9/0cr18ni12mo2ti
Stem Materials
304ss/316ss/304lss/316lss/1Cr18Ni9/1Cr18Ni9
Rubber Diaphragm Materials
Nitrile/Ethylene/Fluoro/Oil Resistant Rubbe
Membrane Cover Materials
Q235/Q235/Painting PTFE
Packing Materials
Polytetrafluoroethylene/Flexible Graphite
Flow Characteristic
Come on
Service Temperature
-60~350degree
Allowable Leakage
Class IV for Hard Seal/ Class VI for Soft Seal
Flange Standard
GB/T9113-2000jb/T79.1-94/Jb/T79.2-94/Hg20592~Hg
Flange Sealing Surface Type
Pn16 for Convex Flange/Pn25 for Convex Flangepn40
Flange End Distance Standard
GB12221-89
Transport Package
Wooden Box and Cardboard Box.
Product Description
Product Description
Introducing the AOC-3000, a groundbreaking self-operated pressure regulating valve designed for excellence in energy efficiency and autonomous operation. This innovative executive product harnesses the power of the regulated medium's own energy, eliminating the need for external power sources like electricity or gas. It's perfect for environments where energy conservation is crucial. One of the standout features of the AOC-3000 is its flexible pressure setting, which can be adjusted within a specified range to meet diverse operational needs. This versatile valve is offered in three distinct forms to cater to various process requirements, including: - AOC-3111: Single-seated self-acting pressure regulating valve - AOC-3113: Sleeve self-acting pressure regulating valve - AOC-3114: Double-seated self-acting pressure regulating valve Users can select the ideal valve based on working conditions, such as differential pressure, temperature, medium state, and specific leakage demands. Furthermore, the AOC-3000 is available in three actuator types for diverse process situations: diaphragm (with both normal and reinforced options), piston, and metal diaphragm (bellows). These options ensure optimal performance tailored to your needs. With fast-opening flow characteristics, this valve promises sensitive responses and high adjustment accuracy, maintaining an error margin of ≤10%. Its compact design ensures it occupies minimal space, especially when compared to traditional heavy hammer-type pressure reducing valves, facilitating easy adjustments. The AOC-3000 self-acting pressure regulating valve finds extensive application in industries such as petroleum, chemical, electric power, metallurgy, food processing, textile, machinery manufacturing, and civil construction. It excels in gas, liquid, and steam pressure reduction, stabilization (both post-valve and pre-valve adjustment), and pressure relief, making it the go-to solution for sophisticated pressure management systems. Actuator Features
Figure 1a: This magnificent illustration reveals the sophisticated mechanism used to control the post-control valve pressure regulator, featuring a pressure-closed valve action mode. Here's how it works: as the medium gracefully enters the valve body, following the directional arrow, it undergoes a precise throttling process before elegantly exiting through the valve seat and spool. Meanwhile, the pressure tube-specifically utilized for steam mediums with a condenser-channels the medium into the actuator, engaging the diaphragm in a delicate dance of pressure dynamics. This interaction triggers a displacement in the spool, skillfully reducing and stabilizing pressure. Should the pressure post-valve rise, the diaphragm's increased force masterfully compresses the spring, guiding the spool towards a more closed position, restoring equilibrium as the pressure gently reverts to its set value. Conversely, a decrease in post-valve pressure relieves the force on the diaphragm, allowing the spring's reactive power to artfully drive the spool, expanding the valve's opening until the pressure gracefully ascends back to its designated value.
Figure 1b: This enlightening diagram showcases the intricate regulator designed to masterfully control pre-valve pressure, operating with a pressure-open valve action mode. The operation is as follows: the medium graciously streams into the valve body, guided by the arrow's direction, engaging in a meticulous throttling process before making its exit through the valve seat and spool. Simultaneously, the sophisticated pressure tube-ideal for steam mediums with a condenser-introduces the medium into the actuator, where it skillfully acts upon the diaphragm. This interaction orchestrates a nuanced displacement of the spool, achieving a seamless pressure relief and stabilization. When the pre-valve pressure mounts, the diaphragm's intensifying force artfully compresses the spring, coaxing the spool to expand the valve's opening, restoring balance as the pressure drops to its intended level. Similarly, when the pre-valve pressure wanes, the force on the diaphragm lessens, allowing the spring's retaliatory force to gracefully guide the spool back, closing the valve until the pre-valve pressure serenely rises to its set value. In scenarios where the pre-valve pressure dips below the set value, rest assured, the valve remains steadfastly closed. Product Parameters
nominal diameter DN(mm) | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 |
rated flow coefficient KV | 5.8 | 11 | 12.5 | 20 | 32 | 50 | 80 | 125 | 160 | 320 | 450 | 630 | 900 |
rated stroke (mm) | 8 | 10 | 12 | 15 | 18 | 20 | 30 | 40 | 45 | 60 | 65 |
nominal diameter DN(mm) | 20 (or G3/4'') |
Valve seat diameter | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 12 | 15 | 20 |
rated flow coefficient KV | 0.02 | 0.08 | 0.12 | 0.20 | 0.32 | 0.5 | 0.80 | 1.20 | 1.80 | 2.80 | 4.0 | 5.8 |
nominal pressure PN | Mpa | 1.6, 2.5, 4.0,6.4(6.3) /2.0, 5.0, 11.0 |
Bar | 16, 25, 40, 64(63)/20, 50, 110 |
Lb | ANSI: Class150,Class300,Class600 |
pressure segment range KPa | 15~50,40~80,60~100,80~140,120~180,160~220,200~260, 240~300,280~350,330~400,380~450,430~500,480~560, 540~620,600~700,680~800,780~900,880~1000,900~1200, 1000~1500,1200~1600,1300~1800,1500~2100, (Other Scope Special Design) |
flow characteristic | Come on. |
regulation accuracy | ±5-10(%) |
service temperature | -60~350ºC (Special design below -60ºC) 350~550ºC |
allowable leakage | Class IV (hard seal) Class VI (soft seal)(GB/T4213-08) |
(/decompression ratio (Inlet pressure/Outlet pressure) | 1.25~10( special design beyond this range) |
Product Dimensions
Nominal diameter(DN) | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 |
Length of the receiver tube (B) | 383 | 512 | 603 | 862 | 1023 | 1380 | 1800 | 2000 | 2200 |
Flange face distance L(PN16,25,40) | 150 | 160 | 180 | 200 | 230 | 290 | 310 | 350 | 400 | 480 | 600 | 730 | 850 |
Flange face distance L(PN64) | 230 | 260 | 300 | 340 | 380 | 430 | 500 | 550 | 650 | 775 | 900 |
Pressure adjustment range KPa | 15~140 | H | 475 | 520 | 540 | 710 | 780 | 840 | 880 | 940 | 950 |
A | 280 | 308 |
120~300 | H | 455 | 500 | 520 | 690 | 760 | 800 | 870 | 900 | 950 |
A | 230 |
280~500 | H | 450 | 490 | 510 | 680 | 750 | 790 | 860 | 890 | 940 |
A | 176 | 194 | 280 |
480~1000 | H | 445 | 480 | 670 | 740 | 780 | 780 | 850 | 880 | 930 |
A | 176 | 194 | 280 |
(Kg) PN16Weight (Kg) PN16 as an example | 26 | 37 | 42 | 72 | 90 | 112 | 130 | 169 | 285 | 495 | 675 |
Mounting Method
In scenarios where the valve is integrated into gas or low viscosity liquid environments, the esteemed AOC-3111 type self-operated pressure regulating valve from SNT Machinery (Qingdao) Co., Ltd. is traditionally mounted in an upright fashion on a horizontal pipe. This configuration ensures optimal performance and reliability. However, should the available space be constrained, the valve may be installed upside down or diagonally. It is noteworthy that if the medium is certified as clean, the installation of part 3 may be deemed unnecessary.
For applications involving steam or high viscosity liquid media, the AOC-3111 type self-operated pressure regulating valve is predominantly installed upside down on a horizontal pipe. This orientation is crucial for maintaining the valve's efficiency and operational integrity in such demanding conditions.
Production application
Company Profile
SNT Machinery (Qingdao) Co., Ltd. stands as a pioneering leader in the realm of control valve production, seamlessly integrating manufacturing, innovative design, dynamic sales, and unparalleled services. Positioned for rapid growth and success, SNT is strategically located in the bustling city of Qingdao, Shandong Province, sprawling over an impressive 42,000 square meters. Our state-of-the-art facilities, brimming with modern workshops and cutting-edge production equipment, reflect our commitment to technological excellence. As a high-tech enterprise, we pride ourselves on our independent intellectual property rights and leverage world-class management and production methodologies. With a dedicated team of over 150 skilled employees, 15% of whom are R&D specialists and 30% are graduates with advanced degrees, we are at the forefront of innovation. Our exceptional production management and pioneering research have led to the creation of high-quality valves, serving the petrochemical, oil, and coal chemical sectors. In 2017, our sales soared to nearly 100 billion, underscoring our industry dominance.
SNT Machinery has achieved significant milestones by securing the TS Special Equipment Manufacturing Certificate and ISO 9001 certification. We have proudly earned net qualification certificates from industry giants such as SINOPEC, CNOOC, PETROCHINA, and SINOCHEM, alongside numerous national patents for our groundbreaking technologies. Our expertise extends to designing and manufacturing an extensive range of valves that adhere to prestigious standards including ANSI, API, DIN, BS, and JIS. By amalgamating the strengths of globally renowned valve technologies with our proprietary R&D, we offer an expansive array of valve types: Globe Valves, High-Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, and T Three-eccentric Center Butterfly Valves.
At SNT Machinery, we offer an extensive selection of valves designed to meet diverse industrial needs: V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves, among others. Our valves are available with a variety of driving mechanisms, including manual operation, power-driven, pneumatic, and hydraulic systems. We utilize top-tier materials for crucial components, such as A216 WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M. Our product specifications range from 1/2" to 120" with a working pressure capacity of ANSI 150# to 2500#, and a wide operating temperature range from -196ºC to 1100ºC.
Empowered by cutting-edge production technology and a robust quality assurance system, SNT Valves have gained widespread acclaim across industries including petrochemical, oil, steel & iron, paper manufacturing, and power stations. Our esteemed clientele comprises influential branches such as SINOPEC QILU, SINOPEC Qingdao, CNOOC Huizhou Refinery, PETROCHINA Guangxi, PETROCHINA Ningxia, SINOPEC Changling, Jinan branch, and others, testifying to our unparalleled quality and reliability.
At SNT Machinery, we prioritize our customers' success, dedicating ourselves to building a brand synonymous with exceptional quality and reliability. Our comprehensive quality assurance and after-sales service systems ensure that SNT Valves consistently meet the highest standards, fostering prosperous partnerships and shared success with all our valued clients.
Address:
Shiao International 1602, Shinan District, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components
Management System Certification:
ISO 9001, ISO 20000, IATF16949, HSE
Company Introduction:
SNT Machinery(Qingdao)Co., Ltd. Stands as a leading authority in control valve manufacturing. Based in the strategic hub of Qingdao, Shandong province, our sprawling 42, 000m² Facility is outfitted with cutting-edge workshops and advanced production equipment. As a high-tech enterprise, we take pride in owning independent intellectual property rights and implementing cutting-edge international management and production techniques. Our team of over 150 dedicated professionals includes 15% R&D specialists and 30% with graduate degrees or higher. This commitment to excellence and innovation enables us to produce a diverse array of top-tier valves, widely utilized across the petrochemical, oil, and coal chemical industries. In an impressive milestone, our sales neared 100 billion in 2017. SNT proudly holds the prestigious TS special equipment manufacturing certificate and ISO 9001 certification. We are honored to possess net qualification certificates from industry titans including SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. Our technological prowess has garnered us multiple national patents. We design and manufacture an extensive range of valves adhering to stringent ANSI, API, DIN, BS, and JIS standards. By merging the finest attributes of world-renowned valves with our innovative R&D, we offer a comprehensive portfolio featuring GLOBE Valves, High-Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, and beyond.
Our product lineup showcases V Ball Valves, High Wear-resistant Ball Valves, High-Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves, available in manual, electric, pneumatic, and hydraulic driving forms. We use premium materials such as A216WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M. Our specifications range from 1/2" to 120" in size, accommodating working pressures from ANSI 150# to 2500# and operating temperatures from -196º C to 1100º C. Utilizing our advanced production technology, precise management, and robust quality assurance systems, SNT valves earn trust across diverse industries including petrochemical, oil, steel, iron, paper manufacturing, and power stations. Our esteemed clientele features SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, among others. At SNT, we are devoted to maximizing customer profitability by consistently delivering superior quality and establishing a reputable brand. Our unwavering commitment to comprehensive quality assurance and exemplary after-sales services ensures that SNT valves cultivate enduring partnerships with our clients, driving mutual success and long-term prosperity.