ANSI B16.014 V/API 598 Leakage/Durable Metal Seated Trunnion Ball Valves for Harsh Environments

• Customization: Available
• Media: Gas
• Material: Carbon Steel
• Model NO.: AOC-3844
• Driving Mode: Pneumatic
• Nominal Pressure: ANSI 150-2500
• Channel: Straight Through Type
• Structure: Fixed Ball Valve
• Type: Fixed Ball Valve
• Function: Blow-Down Valve, Relief Valve, Atmospheric Valve, Bypass-Valve
• Temperature: High Temperature
• Standard: API607
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Medium: Sizing Agent/Dust
• Valve Body Materials: A216wc/A217wc6/9/A351CF8/A351CF8/A351CF8m
• Ball Materials: A182/F304/F316/316L
• Seal Structure: Dual-Sealing
• Body Rating: 1.1/2′′(40A)-24′′(600A)
• Fluid Tempature: -45~+538 Degree
• Ball Treatment: Polishing/Hard Chrome Plating
• Sealing Ring: PTFE/Rtfe
• Valve Seat Leakage: API598 Zero Leakage
• Cleaning Way: Self-Clean
• Ball Body Surface Mat.: Tungsten Carbide/Chromium Carbide
• Features: High Erosion Resistance/High-Wearing
• Technology: Snt-Owned Hvof/Grinding Technique
• Operating Condition: High Temperature/High Pressure
• Structure Seat: Ring of Wave Spring/Dual-Scraper
• Transport Package: Plywood Case
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 50000/Year

Product Description

Product Parameters

Body type	AOC-3843	AOC3844
Body size	1/2''(40A)-6''(600A)	1/2''(40A)-24''(600A)
Body rating	ANSI 150-2500	ANSI150-2500
Fluid temperature	-45~+200ºC	-45~+538ºC
Connections	RF/BW
Body materials	A216WC,A217WC6/9,A351CF8,A351CF8M etc
Ball Materials	A182 F304/F316/316L
Ball Treatment	Polishing/Hard Chromium Plating	Hard Chromium/Surfacing STL/Spary Ni60/Sparyed tungsten carbide
Sealing Ring	PTFE/RTFE	Surfacing STL/Spary Ni55/Sparyed tungsten carbide
Valve seat leakage	API 598  0 leakage	ANSI B16.014V API598 0 leakage

Product Description

^{Introducing the High Performance Soft Seated Ball Valve series by SNT Machinery (Qingdao) Co., Ltd. Masterfully engineered to surpass industry standards, these valves offer impeccable Zero-Leakage performance, seamlessly adapting to diverse high-temperature and high-pressure service applications, delivering reliability and efficiency where it matters most.
Crafted with unmatched precision, the ball and seat of these valves are fortified with state-of-the-art coatings of chrome carbide or tungsten carbide. This robust enhancement ensures superior resistance to erosion and abrasion, significantly boosting the product's lifespan and dependability.
Our SNT High Performance Soft Seated Ball Valves feature a groundbreaking HVOF coating system. Each valve is meticulously mate-lapped using exclusive techniques to ensure an impeccable 100% sealing. The pioneering live loading feature guarantees zero emissions, maintaining constant contact between the ball and seat to effectively clear contaminants. This innovative self-cleaning mechanism not only prevents particle interference but also protects against damage, making these valves an ideal choice for challenging slurry and abrasive service applications.}

Structure Features

 

<sup>Featuring a specialized packing combination, our valves are engineered to meet strict emission requirements of 100 ppm while simultaneously reducing stem friction by an impressive 20%. This innovative design ensures optimal performance and longevity even under demanding conditions.

An advanced anti-blowout design is integrated to safeguard against stem ejection, preventing potential damage and ensuring operational safety and reliability.

The ingenious seat ring structure, equipped with a wave spring and dual-scraper, effectively cleans the ball surface to maintain excellent sealing. This ensures consistent performance and extends the valve's life span.

Dual-sealing technology is expertly crafted to achieve superior leakage protection by preventing the flow from contacting the spring, thereby ensuring a robust leakage class.</sup>

The soft seat's sealing capability is unwaveringly stable and dependable, offering enhanced reliability in diverse environments.

A thoughtfully designed draining and sweeping system is incorporated to avert any potential jamming, keeping the valve clean and fully operational.

Our valves are fully compliant with API 607 standards, delivering essential fire-proof and anti-static functionalities for heightened safety and dependability.

Our Advantages

SNT Ball Valves are meticulously crafted to adhere to an extensive array of international standards, including ASME B16.34-2009, ASME B16.10-2000, and API 589-2009. This adaptable series serves a broad spectrum of industries, encompassing petroleum, chemical industry, light industry, pharmaceuticals, paper-making, metallurgy, and power stations, proving to be indispensable and versatile in various applications.

Their Outstanding Features Include:
Streamlined design for effortless disassembly.
Designed for ease of maintenance, our ball valves boast a non-tight fit design which facilitates quick servicing and minimizes downtime during periodic maintenance, ensuring your operations remain smooth and uninterrupted.

Cutting-edge sealing technology for maximum security.
The multi-layer sealing of stem and body provides dual protection using a combination of O-ring and graphite or PTFE, delivering unmatched sealing performance that stands the test of time.
This innovative design is crafted to meet the rigorous TA-Luft/Shell SPE 77/312 standards, ensuring compliance and peace of mind.

Extended Service Life for Superior Cost-Efficiency
Our metal seated ball valves are subjected to advanced processing techniques such as spray welding, spraying, and fusion welding, ensuring a robust hardness range of HRC58-73 and a binding force of 80-40MPa. Boasting an impressive on-off cycle lifespan exceeding 100,000 operations and a leakage class of ANSI VI, these valves promise extraordinary durability and reliability.

Modular Design for Enhanced Convenience
The modular inner sealing design allows seamless interchangeability between soft and metal seats, offering flexibility and reliability that adapts to your specific needs with ease.

Varied Connection Types for User Convenience
Our valves are offered in a variety of connection types, including flanged (RF, FF, FM, G, RJ), screw-thread, and BW, all conforming to international standards. This guarantees seamless, user-friendly integration and adaptability in diverse settings.

Extensive Application Experience Guarantees Reliability
SNT Valves have secured a stellar reputation through widespread use in industries like petroleum, chemical industry, light industry, pharmaceuticals, paper-making, metallurgy, and power stations. We provide optimal solutions tailored to specific service conditions, ensuring market-leading reliability and performance.

 

 

Production application

Company Profile

<sup>SNT Machinery (Qingdao) Co., Ltd stands as a beacon of innovation and quality in the realm of control valve manufacturing. Nestled in the scenic city of Qingdao, Shandong province, our sprawling 42,000m² facility is a testament to modern engineering, equipped with cutting-edge workshops and innovative production machinery. As a high-tech enterprise fortified by unique intellectual property rights, we blend world-class management prowess with production excellence. With a vibrant team of over 150 professionals, 15% dedicated to pioneering R&D endeavors and 30% possessing advanced academic credentials, we are relentless in our pursuit of excellence and innovation. Our robust portfolios of premium valves are pivotal in sectors such as petrochemical, oil, and coal chemical industries, contributing to our impressive sales revenue, which approached 100 billion in 2017.

SNT is adorned with the prestigious TS special equipment manufacturing certificate and ISO 9001 certification, testifying to our unwavering commitment to quality. Our sterling reputation is complimented by net qualification endorsements from industry giants like SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. Proud holders of numerous national patents, our innovation extends across diverse technologies. Our expertise is evident in the design and manufacturing of an impressive range of valves that adhere to rigorous ANSI, API, DIN, BS, and JIS standards. By seamlessly integrating the finest attributes of globally acclaimed valves with our proprietary R&D capabilities, we offer an extensive and versatile suite of valves, including GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, and Eccentric Rotary Valves.
Our diverse product array further includes T Three-eccentric Center Butterfly Valves, V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, and Self-operated Control Valves, among others. We offer a multitude of actuation options including manual, power-driven, pneumatic, and hydraulic configurations. Our main component materials feature A216WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M. Specifications vary broadly, ranging from 1/2" to 120" in size, accommodating working pressures from ANSI 150# to 2500#, and operational temperatures spanning -196ºC to 1100ºC.

Harnessing advanced production technology and an impeccable quality assurance framework, SNT valves are indispensable to a myriad of industries such as petrochemical, oil, steel & iron, paper manufacturing, and power generation. Our esteemed clientele features prominent entities like SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, SINOPEC Changling branch, among many others, underscoring our commitment to excellence.

Devoted to amplifying customer profitability, we strive to establish an unparalleled quality standard and a reputable brand image. Our comprehensive quality assurance and after-sales service systems are meticulously designed to ensure that SNT valves foster mutually prosperous relationships with our clients, cementing our legacy as a trusted partner in industrial success.</sup>