High Performance Ball Valves with A182 F304/F316L for Ball Materials

• Customization: Available
• Media: Oil
• Material: Stainless Steel
• Model NO.: AOC-3842
• Driving Mode: Pneumatic
• Nominal Pressure: ANSI CLASS 150-900
• Channel: Straight Through Type
• Structure: Floating Ball Valve
• Type: Floating Ball Valve
• Function: Blow-Down Valve, Relief Valve
• Temperature: Normal Temperature
• Standard: ISO/API607
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Medium: Water/Gas/Acid
• Valve Body Materials: A216wc/A217wc6/9/A351CF8/A351CF8m
• Valve Ball Materials: A182/F304/F316/316L
• Valve Connections: RF/Bw
• Valve Ball Treatments: Sprayni60/Spraying Tungsten Carbide
• Valve Ball Treatment: Hard Chromium Plating/Bead Weld Stl
• Seal Ring Treatments: Bead Weld Stl/Sprayni55/Spraying Tungsten Carbide
• Valve Seat Leakage: ANSI B16.014 V/API598 Zero-Leakage
• Fluid Temperature: -45~+538degree
• Body Size: 1/2′′(15A)-6′′(150A)
• Transport Package: Plywood Case
• Specification: 1/2"(15A)-6"(150A)
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 50000/Year

Product Description

Product Parameters

Body type	AOC-3841	AOC3842
Body size	1/2''(15A)-6''(150A)	1/2''(15A)-6''(150A)
Body rating	ANSI 150-600	ANSI150-600
Fluid temperature	-45~+200ºC	-45~+538ºC
Nominal diameter	DN15-DN150	DN15-DN150
Connections	RF/BW
Body materials	A216WC,A217WC6/9,A351CF8,A351CF8M etc
Ball Materials	A182 F304/F316/316L
Ball Treatment	Polishing/Hard Chromium Plating	Hard Chromium/Surfacing STL/Spary Ni60/Sparyed tungsten carbide
Sealing Ring	PTFE/RTFE	Surfacing STL/Spary Ni55/Sparyed tungsten carbide
Valve seat leakage	API 598  0 leakage	ANSI B16.014V API598 0 leakage

Product Description

Introducing our exceptional series of high-performance ball valves, each engineered to deliver unparalleled Zero-Leakage performance across a spectrum of demanding service applications, including those requiring resilience to high temperatures and high pressure.
The core components, namely the ball and seat, are meticulously hard-coated with premium chrome carbide or tungsten carbide. This specialized coating ensures exceptional resistance to erosion and abrasion, offering durability and reliability under the most severe conditions.
At SNT Machinery (Qingdao) Co., Ltd., we employ a state-of-the-art HVOF coating system. Through our proprietary mate-lapping technique, we achieve impeccable 100% sealing. The live loading feature further ensures zero emissions, providing an eco-friendly solution. The ingenious design keeps the ball consistently engaged with the seat, effectively wiping away contaminants. This innovative self-cleaning mechanism safeguards against interference and damage from debris, making these valves optimal for slurry and abrasive service applications.

 

Our Advantages

SNT Ball Valves are meticulously crafted to comply with an array of international standards, such as ASME B 16.34-2009, ASME B16.10-2000, and API 589-2009, ensuring top-tier quality. This versatile series of products finds its application across a broad spectrum of industries, including petroleum, chemical industry, light industry, pharmacy, paper-making, metallurgy, and power stations.

They boast the following exceptional characteristics:
Ingeniously simple structure facilitates rapid disassembly.
Thanks to regular maintenance protocols, our ball valves are designed for easy upkeep with a non-tight fit design, significantly reducing servicing time.

State-of-the-art sealing ensures unparalleled security.
The sophisticated multi-layer sealing of the stem and body provides dual sealing through the combination of an O-ring with either graphite or PTFE.
This innovative design adheres to TA-Luft and Shell SPE 77/312 standards.

Extended service life delivers exceptional cost-effectiveness.
For metal-sealed ball valves, cutting-edge processing techniques like spray welding, spraying, and fusion welding are employed for the ball and seat ring, achieving hardness levels of HRC58-73 and binding forces of 80-40MPa. This ensures over 100,000 on-off cycles with a leakage class rated at ANSI VI.
 

Our modular design ensures utmost convenience.
The innovative modular design of the inner sealing allows for interchangeability between soft and metal seats to ensure flexibility.

Diverse connection types enhance user experience.
The array of connection types, including flanged (RF, FF, FM, G, RJ), screw-thread, and BW types, are globally recognized, providing ultimate convenience in usage.

Extensive application experience guarantees reliability.
SNT Valves are extensively utilized in petroleum, chemical industry, light industry, pharmacy, paper-making, metallurgy, and power station sectors. Our stellar reputation in the market is built on providing well-founded solutions tailored to specific service conditions.

 

Structural Features

Our innovative packing combination excels by meeting the stringent emission requirements of 100 ppm. This advance not only ensures compliance but also ingeniously reduces stem friction by a remarkable 20%, significantly enhancing the overall efficiency and longevity of our valves.

1. Expertly designed with an anti-blowout feature, our valves ensure that the stem remains securely in place, effectively preventing any potential damage caused by stem blowout.

2. Featuring an advanced seat ring structure with wave spring and dual-scraper technology, our valves proficiently cleanse the ball surface, thereby maintaining impeccable sealing integrity.

3. The ingenious dual-sealing design confidently upholds the leakage class by ensuring that the fluid flow is strategically isolated from contacting the spring, maximizing performance and reliability.

4. Our soft seat sealing performance stands out for its exceptional stability and reliability, providing peace of mind with every operation.

5. The meticulously engineered design for draining and sweeping ensures our valves are resistant to jamming, maintaining optimal functionality by effectively cleaning the entire system.

6. Adhering to the rigorous API 607 standards, our valves offer robust fire-proof and anti-static features, ensuring maximum safety and operational integrity.

 

Production application

 

Company Profile

SNT Machinery (Qingdao) Co., Ltd is a pioneering leader in the realm of control valves, seamlessly integrating manufacturing, innovative design, sales, and exceptional services under one roof. With a robust foundation and rapid development trajectory, SNT proudly resides in Qingdao, Shandong province, spanning a vast 42,000m² area, and is outfitted with state-of-the-art workshops and cutting-edge production equipment. This high-tech enterprise boasts independent intellectual property rights alongside imported advanced management and production expertise. Our dedicated team exceeds 150 employees, where 15% are R&D specialists and 30% are graduates or hold higher degrees. Capitalizing on a superior production management team paired with inventive technology research and development, we are proficient in producing large volumes of premium quality valves extensively utilized in petrochemical, oil, and coal chemical sectors. We achieved an impressive sales value nearing 100 billion in 2017.

SNT has proudly secured the TS special equipment manufacturing certificate and ISO 9001 accreditation, alongside obtaining the net qualification certificates from SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. We have received numerous national patents for our cutting-edge technologies. Our capabilities extend to designing and manufacturing a comprehensive range of valves adhering to esteemed standards such as ANSI, API, DIN, BS, JIS. By amalgamating the best features of globally renowned valves with our unique research and development, we masterfully produce a diverse array of valves, including GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, T Three-eccentric Center Butterfly
Valves, V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, Cryogenic Valves, and more. Our driving methods encompass manual operation, power-driven, pneumatic, and hydraulic systems. Primary materials are A216WCB, A217 WC6/WC9, A351 CF8/CF8M/CF3/CF3M, etc. Specifications range from 1/2" to 120", with working pressures from ANSI 150# to 2500#, and temperatures spanning -196ºC to 1100ºC.

Leveraging cutting-edge production technology management and an impeccable quality assurance system, SNT Valves are extensively acclaimed and employed across industries such as petrochemical, oil, steel & iron, paper manufacturing, and power generation. Our esteemed clientele includes SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, as well as SINOPEC Changling branch, Jinan branch, and more.

Prioritizing our users' prosperity above all, we commit ourselves to crafting superior quality and building a reputable brand. Our exemplary quality assurance and after-sales systems ensure SNT valves partner with our customers to achieve collective success and prosperity.