Butt Welding Metal Seated Floating Ball Valves for Flammable Gas and Liquid Services/15A-150A/ANSI 150-600 with Carbon Steel Material

• Customization: Available
• Media: Oil
• Material: Stainless Steel
• Model NO.: AOC-3842
• Connection Form: Welding
• Driving Mode: Pneumatic
• Nominal Pressure: ANSI CLASS 150-900
• Channel: Straight Through Type
• Structure: Floating Ball Valve
• Type: Floating Ball Valve
• Function: Blow-Down Valve, Relief Valve
• Temperature: Normal Temperature
• Standard: ISO/API607
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Medium: Water/Gas/Acid
• Valve Body Materials: A216wc/A217wc6/9/A351CF8/A351CF8m
• Valve Ball Materials: A182/F304/F316/316L
• Valve Connections: RF/Bw
• Valve Ball Treatments: Sprayni60/Spraying Tungsten Carbide
• Valve Ball Treatment: Hard Chromium Plating/Bead Weld Stl
• Seal Ring Treatments: Bead Weld Stl/Sprayni55/Spraying Tungsten Carbide
• Valve Seat Leakage: ANSI B16.014 V/API598 Zero-Leakage
• Fluid Temperature: -45~+538degree
• Body Size: 1/2′′(15A)-6′′(150A)
• Transport Package: Plywood Case
• Specification: 1/2"(15A)-6"(150A)
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 50000/Year

Product Description

Product Parameters

Body type	AOC-3841	AOC3842
Body size	1/2''(15A)-6''(150A)	1/2''(15A)-6''(150A)
Body rating	ANSI 150-600	ANSI150-600
Fluid temperature	-45~+200ºC	-45~+538ºC
Nominal diameter	DN15-DN150	DN15-DN150
Connections	RF/BW
Body materials	A216WC,A217WC6/9,A351CF8,A351CF8M etc
Ball Materials	A182 F304/F316/316L
Ball Treatment	Polishing/Hard Chromium Plating	Hard Chromium/Surfacing STL/Spary Ni60/Sparyed tungsten carbide
Sealing Ring	PTFE/RTFE	Surfacing STL/Spary Ni55/Sparyed tungsten carbide
Valve seat leakage	API 598  0 leakage	ANSI B16.014V API598 0 leakage

Product Description

Introducing an unparalleled series of Zero-Leakage Ball Valves, adeptly engineered for high-temperature and high-pressure environments, perfect for flammable gas and liquid service applications.
Our meticulously designed ball and seat components feature a robust hard coating of either chrome carbide or tungsten carbide, providing exceptional resistance to erosion and abrasion.
SNT proudly employs an advanced HVOF coating system to ensure precision and durability. Our proprietary mate-lapped technique guarantees a flawless 100% seal. Additionally, the live loading feature ensures absolute zero emissions, with the ball consistently seated to effectively wipe away contaminants. This ingenious self-cleaning function prevents potential interference and damage from impurities, making these valves ideal for handling slurry and abrasive services with ease.

 

Our Advantages

SNT Ball Valves are meticulously crafted to adhere to a broad spectrum of international standards, including ASME B 16.34-2009, ASME B16.10-2000, and API 589-2009. This exceptional product line finds its versatile application across numerous industries such as petroleum, chemical, light industry, pharmaceuticals, paper-making, metallurgy, and power generation.

They possess the following distinctive features:
A straightforward design facilitates swift disassembly.
Thanks to the regular maintenance of all valves, our ball valves are designed for easy maintenance, featuring a non-tight fit design that substantially reduces servicing time.

State-of-the-art sealing ensures uncompromised security.
A multi-layered sealing system between the stem and body provides enhanced double sealing through the integration of O-ring and graphite or PTFE, ensuring superior protection.
This innovative design complies with TA-Luft/Shell SPE 77/312 standards, affirming its robust performance.

Exceptional longevity delivers remarkable cost-effectiveness.
For metal-sealed ball valves, we employ advanced techniques such as spray welding, spraying, and fusion welding on the ball and seat ring, ensuring a hardness level of HRC58-73 and a binding force of 80-40MPa. These valves can endure over 100,000 on-off cycles and meet ANSI VI leakage standards.
 

Modular design brings extraordinary convenience.
The modular inner sealing design allows for the interchangeability between soft and metal seats, guaranteeing flexibility and reliability.

Diverse connection options ensure user-friendly experience.
The connection types encompass widely recognized standards like flanged type (RF, FF, FM, G, RJ), screw-thread type, and BW type, providing convenient and adaptable usage.

Vast application expertise ensures unparalleled reliability.
SNT Valves are extensively utilized in sectors such as petroleum, chemical industry, light industry, pharmaceuticals, paper-making, metallurgy, and power stations. Renowned for our strong market reputation, we offer tailored solutions that align with various service conditions to meet your needs.

 

Structural Features

Our innovative packing combination is engineered to exceed industrial standards, achieving an emission level of 100 ppm while enhancing operational efficiency by reducing friction on the stem by a remarkable 20%.

1. Expertly designed with an anti-blow out feature, our valves are safeguarded against stem blowout, ensuring utmost protection against potential damage.

2. The advanced seat ring structure, featuring a wave spring and dual-scraper system, effectively cleans the ball surface, ensuring continuous and uncompromised sealing integrity.

3. Dual-sealing technology assures superior leakage prevention by isolating the spring from the flow, maintaining the highest standards of leakage class.

4. Our soft seat design promises enhanced stability and reliability in sealing performance, essential for critical operations.

5. Ingeniously crafted with a draining and sweeping mechanism, our valves are designed to prevent jamming by effectively cleaning any potential obstructions.

6. Our valves are in full compliance with API 607 standards, offering robust fire-proof and anti-static capabilities, ensuring safety and reliability under rigorous conditions.

 

Production application

 

Company Profile

SNT Machinery (Qingdao) Co., Ltd. stands as a distinguished manufacturer specializing in control valves, seamlessly integrating manufacturing, design, sales, and exceptional service. With an ambitious foundation and rapid growth trajectory, SNT is strategically located in Qingdao, Shandong province, sprawling across an expansive 42,000 square meters. Our state-of-the-art facility is outfitted with cutting-edge workshops and production equipment. As a high-tech enterprise, we boast independent intellectual property rights and have adopted advanced management and production expertise from global pioneers. Our workforce exceeds 150 talented individuals, of whom 15% are R&D specialists and 30% hold graduate or higher degrees. Anchored by a superior production management team and pioneering research and development, we deliver an impressive array of high-quality valves pivotal to the petrochemical, oil, and coal chemical sectors, achieving a remarkable sales value nearing 100 billion in 2017.

SNT proudly holds the TS special equipment manufacturing certificate and ISO 9001, alongside net qualification certificates from industry giants SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. We have secured numerous national patents across various technologies. Our comprehensive design and manufacturing capabilities cover a complete range of valves adhering to ANSI, API, DIN, BS, JIS standards. By amalgamating the benefits of world-renowned valves and fostering independent innovation, we excel in manufacturing a diverse array of valves, including GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, and T Three-eccentric Center Butterfly Valves.
Our extensive portfolio encompasses V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves. We offer driving forms that include manual operation, power-driven, pneumatic, and hydraulic drive systems. The primary components are crafted from premium materials like A216WCB, A217 WC6/WC9, A351 CF8/CF8M/CF3/CF3M, ensuring durability and reliability. Our specifications range from 1/2" to an impressive 120", with working pressures spanning ANSI 150# to 2500#, and capable of operating in temperatures from -196ºC to 1100ºC.

SNT Valves are synonymous with advanced production technology management and a robust quality assurance system, earning their place in petrochemical, oil, steel and iron, paper manufacturing, and power station industries. Esteemed clients such as SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, SINOPEC Changling branch, and Jinan branch consistently trust our products to meet and exceed industry demands.

Prioritizing our users' profitability, we are committed to cultivating exceptional quality and establishing a reputable brand. Our impeccable quality assurance and after-sales systems ensure that SNT valves not only meet the highest standards but also foster prosperous partnerships with our customers, contributing to shared success and growth.