Efficient Self-Operated Pressure Regulator with A216 Wcb Materials with Carbon Steel Materials

• Customization: Available
• Temperature: Ordinary Temperature
• Certification: GS, RoHS, CE, ISO9001
• Model NO.: AOC-3111K
• Standard: Standard
• Connection Mode: Flange
• Power: Pneumatic
• Material: Stainless Steel
• Type: Self-Operated
• Connections: Butt Welding/Flange
• Valve Body Materials: A216 Wcb/A351 CF8/CF3/CF8m/CF3m/Zg230-450
• Body Materials: Zg0cr18ni9ti/Zg0cr18ni12mo2ti
• Spool Materials: 304ss/316ss/304lss/316lss/1Cr18Ni9/0cr18ni12mo2t
• Valve Seat Materials: 304ss/316ss/304lss/316lss/1Cr18Ni9/0cr18ni12mo2ti
• Stem Materials: 304ss/316ss/304lss/316lss/1Cr18Ni9/1Cr18Ni9
• Rubber Diaphragm Materials: Nitrile/Ethylene/Fluoro/Oil Resistant Rubbe
• Membrane Cover Materials: Q235/Q235/Painting PTFE
• Packing Materials: Polytetrafluoroethylene/Flexible Graphite
• Flow Characteristic: Come on
• Service Temperature: -60~350degree
• Allowable Leakage: Class IV for Hard Seal/ Class VI for Soft Seal
• Flange Standard: GB/T9113-2000jb/T79.1-94/Jb/T79.2-94/Hg20592~Hg
• Flange Sealing Surface Type: Pn16 for Convex Flange/Pn25 for Convex Flangepn40
• Flange End Distance Standard: GB12221-89
• Transport Package: Wooden Box and Cardboard Box.
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 500000PCS/Year

Product Description

 

Product Description

_{Introducing the groundbreaking AOC-3000 Self-Operated Pressure Regulating Valve, a masterful innovation by SNT Machinery (Qingdao) Co., Ltd., designed to revolutionize your energy management. This executive marvel operates without the need for external power sources, harnessing the power of the medium it regulates. Perfect for environments devoid of electricity or gas, it champions both energy conservation and operational efficiency. With the flexibility to adjust pressure settings within a specified range, this valve is remarkably adaptable. The AOC-3000 series offers three distinct valve configurations to cater to diverse industrial scenarios: the AOC-3111, a single-seated variant; the AOC-3113, featuring a sleeve design; and the AOC-3114, a robust double-seated option. Each variant is tailored to meet specific operational conditions, including differential pressure, temperature variations, medium state, and leakage requirements. Further enhancing its adaptability, the AOC-3000 is available with three types of actuators: the conventional and reinforced diaphragm, the precise piston, and the durable metal diaphragm (bellows). Exhibiting a fast-opening flow characteristic, this valve excels in sensitivity and precision, achieving a remarkable adjustment accuracy with an error margin of less than or equal to 10%. Its compact design, significantly smaller compared to traditional heavy hammer-type pressure reducing valves, not only saves space but also simplifies adjustments. The AOC-3000 self-acting pressure regulating valve finds widespread application across an array of industries, including petroleum, chemical processing, electric power generation, metallurgy, food production, light textiles, machinery manufacturing, and civil construction. It is expertly designed to manage gas, liquid, and steam pressures, offering functions such as pressure reduction, stabilization (both post-valve and pre-valve adjustments), and pressure relief. Experience unparalleled performance and reliability with this exceptional valve, perfectly suited for your diverse operational needs.}
 

Actuator Features

 

Figure 1a: This sophisticated pressure-closed type regulator precisely controls the post-control valve pressure. The operational principle is brilliantly engineered: the medium enters the valve body guided by the arrow's direction, then passes through the valve seat and spool, undergoing meticulous throttling. Another pathway, utilizing a pressure tube (with steam mediums incorporating a condenser), directs the medium to the actuator, engaging the diaphragm. This mechanism prompts the spool's precise displacement, achieving impeccable pressure reduction and stabilization. Should the post-valve pressure rise, the increased diaphragm force compresses the spring, expertly maneuvering the spool to reduce valve opening, thus normalizing the pressure to the desired set value. Conversely, a drop in post-valve pressure diminishes diaphragm force, allowing the spring's reaction force to adeptly drive the spool, increasing valve opening until equilibrium is regained.

 

Figure 1b: This pressure open type regulator is ingeniously crafted to regulate pre-valve pressure. Its action principle is meticulously designed: the medium flows seamlessly into the valve body, directed by the arrow, and exits through the valve seat and spool after precise throttling. Additionally, the medium traverses a pressure tube (incorporating a condenser when steam is involved) to the actuator, influencing the diaphragm's movement. This innovation causes the spool to shift precisely, ensuring optimal pressure relief and stabilization. An increase in pre-valve pressure enhances diaphragm force, compressing the spring and expertly increasing valve opening until the pressure stabilizes at the desired set value. If pre-valve pressure decreases, the diaphragm's force diminishes, allowing the spring's reactive force to guide the spool in reducing valve opening, restoring pressure to the set level. When pre-valve pressure drops below the set value, the valve remains securely closed.
 

Product Parameters

nominal diameter DN(mm)	20	25	32	40	50		65		80		100		125		150	200	250	300
rated flow  coefficient KV	5.8	11	12.5	20	32		50		80		125		160		320	450	630	900
rated stroke (mm)	8		10		12		15		18		20		30		40	45	60	65
nominal diameter DN(mm)	20 (or G3/4'')
Valve seat diameter	2	3	4	5		6		7		8		9		10		12	15	20
rated flow  coefficient KV	0.02	0.08	0.12	0.20		0.32		0.5		0.80		1.20		1.80		2.80	4.0	5.8
nominal pressure PN	Mpa		1.6, 2.5, 4.0,6.4(6.3) /2.0, 5.0, 11.0
	Bar		16, 25, 40, 64(63)/20, 50, 110
	Lb		ANSI: Class150,Class300,Class600
pressure segment range KPa	15~50,40~80,60~100,80~140,120~180,160~220,200~260, 240~300,280~350,330~400,380~450,430~500,480~560, 540~620,600~700,680~800,780~900,880~1000,900~1200, 1000~1500,1200~1600,1300~1800,1500~2100, (Other Scope Special Design)
flow characteristic	Come on.
regulation accuracy	±5-10(%)
service temperature	-60~350ºC (Special design below -60ºC)    350~550ºC
allowable leakage	Class IV (hard seal)    Class VI (soft seal)(GB/T4213-08)
(/decompression ratio (Inlet pressure/Outlet pressure)				1.25~10( special design beyond this range)

 

Product Dimensions

Nominal diameter(DN)			20	25		32	40	50		65	80		100	125	150	200			250	300
Length of the receiver tube (B)			383			512		603		862			1023	1380		1800			2000	2200
Flange face distance L(PN16,25,40)			150	160		180	200	230		290	310		350	400	480	600			730	850
Flange face distance L(PN64)			230			260		300		340	380		430	500	550	650			775	900
Pressure adjustment range KPa	15~140	H	475			520		540		710			780	840		880			940	950
		A	280			308
	120~300	H	455			500		520		690			760	800		870			900	950
		A	230
	280~500	H	450			490		510		680			750	790		860			890	940
		A	176							194			280
	480~1000	H	445			480				670	740		780	780		850			880	930
		A	176							194				280
(Kg) PN16Weight (Kg) PN16 as an example			26		37				42	72		90	112	130	169		285	495		675

Mounting Method

 

For optimal performance and seamless integration, when utilizing the valve in gas or low viscosity liquid media, the AOC-3111 type self-operated pressure regulating valve is ideally installed in an upright position on a horizontal pipe. If spatial constraints make this challenging, it can be installed upside down or diagonally. A noteworthy feature is that part 3 may be omitted if the medium is confirmed to be clean, streamlining the installation process even further.

 

In scenarios involving steam or high viscosity liquid media, the AOC-3111 type self-operated pressure regulating valve is typically mounted upside down on a horizontal pipe to ensure maximum efficiency and functionality.
 

Production application

 

Company Profile

SNT Machinery (Qingdao) Co., Ltd. stands at the forefront of innovation in the production of control valves, seamlessly integrating manufacturing, design, sales, and service. With a robust foundation and rapid development, SNT is strategically located in the vibrant city of Qingdao, Shandong province, sprawling over 42,000 square meters. The facility boasts state-of-the-art workshops and cutting-edge production equipment. As a distinguished high-tech enterprise, SNT holds independent intellectual property rights and leverages advanced management and production expertise from around the globe. Empowered by a dedicated workforce of over 150, where 15% are R&D specialists and 30% hold advanced degrees, SNT excels in producing superior quality valves. These are indispensable in petrochemical, oil, and coal chemical industries. Fueled by a high-caliber production management team and pioneering technology development, our sales value impressively soared to nearly 100 billion in 2017.

SNT has proudly attained the TS Special Equipment Manufacturing Certificate and ISO 9001 accreditation. Our esteemed net qualification certification from SINOPEC, CNOOC, PETROCHINA, and SINOCHEM further underscores our commitment to excellence. Celebrated for our National Patents across numerous technologies, we design and manufacture an extensive array of valves adhering to ANSI, API, DIN, BS, and JIS standards. By merging global valve innovations with our unique research and development strengths, we offer a comprehensive range of top-tier valves, including GLOBE, High-Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, and Eccentric Rotary Valves. Our capabilities extend to T Three-eccentric Center Butterfly Valves, V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves. Our extensive drive options include manual, power-driven, pneumatic, and hydraulic.
SNT valves are crafted with premium materials such as A216 WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M, ensuring unrivaled quality and durability. Our specifications range from 1/2" to 120" fittings, with working pressures from ANSI 150# to an impressive 2500#, and operational temperatures spanning from -196ºC to 1100ºC. This versatility enables us to meet the diverse needs of our esteemed clients.

With superior production technology management and a comprehensive quality assurance system, SNT valves have become the preferred choice across various industries, including petrochemical, oil, steel & iron, paper manufacturing, and power stations. Our prestigious clientele comprises industry leaders such as SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, and PETROCHINA Ningxia branch. Our products are synonymous with reliability and excellence, gaining trust from notable entities including SINOPEC Changling branch and Jinan branch.

SNT is dedicated to prioritizing user profitability by committing to exceptional quality and a reputable brand. Our impeccable quality assurance and comprehensive after-sales support systems ensure that SNT valves consistently collaborate with all our customers, forging a path to shared success and prosperity.