Body Size 15A-150A Flanged Durable Shutoff Ball Valve for Oil Applications with Carbon Steel API 598 Leakage

• Customization: Available
• Media: Oil
• Material: Stainless Steel
• Model NO.: AOC-3841
• Driving Mode: Pneumatic
• Nominal Pressure: ANSI CLASS 150-900
• Channel: Straight Through Type
• Structure: Floating Ball Valve
• Type: Floating Ball Valve
• Temperature: High Temperature
• Standard: API607
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Medium: Water/Oil/Acid
• Valve Body Materials: A216wc/A217wc6/9/A351CF8/A351CF8/A351CF8m
• Ball Materials: A182f304/F316/316L
• Connection Method: Bw
• Body Rating: ANSI 150-600/ANSI 150-2500
• Fluid Tempature: -45~+200ºC
• Fluid Tempatures: -45~+538ºC
• Ball Treatment: Polishing/Hard Chrome Plating/Bead Weld Stl
• Ball Treatments: Sprayni60/Spraying Tungsten Carbide
• Sealing Ring: PTFE/Rtfe/Bead Weld Stl
• Sealing Rings: Sprayni55/Sprayni60
• Valve Seat Leakage: API598 0leakage/ANSI B16.014V
• Transport Package: Plywood Case
• Specification: 1/2"(15A)-6"(150A)
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 50000/Year

Product Description

 

Product Parameters

 

Body type	AOC-3841	AOC3842
Body size	1/2''(15A)-6''(150A)	1/2''(15A)-6''(150A)
Body rating	ANSI 150-600	ANSI150-600
Fluid temperature	-45~+200ºC	-45~+538ºC
Nominal diameter	DN15-DN150	DN15-DN150
Connections	RF/BW
Body materials	A216WC,A217WC6/9,A351CF8,A351CF8M etc
Ball Materials	A182 F304/F316/316L
Ball Treatment	Polishing/Hard Chromium Plating	Hard Chromium/Surfacing STL/Spary Ni60/Sparyed tungsten carbide
Sealing Ring	PTFE/RTFE	Surfacing STL/Spary Ni55/Sparyed tungsten carbide
Valve seat leakage	API 598  0 leakage	ANSI B16.014V API598 0 leakage

 

Product Description

 

Introducing our premier series of Shutoff Ball Valves, engineered with precision for Zero-Leakage performance across diverse service applications. Whether dealing with high temperature or high pressure environments, our ball valves promise unwavering reliability.
Crafted for superior durability, the ball and seat of our valves are fortified with advanced hard coatings of chrome carbide or tungsten carbide. This innovation equips our valves with exceptional resistance against erosion and abrasion, ensuring longevity and performance.
At SNT Machinery (Qingdao) Co., Ltd., our cutting-edge HVOF coating system stands at the forefront of industrial technology. Utilizing our proprietary mate-lapping techniques, we guarantee 100% sealing efficiency. The live loading feature ensures zero emissions, while the ball's consistent contact with the seat prevents contamination build-up. This ingenious self-cleaning action effectively guards against interference and damage, making these valves ideally suited for handling slurry and abrasive services with unmatched precision.

 

 

 

 

 

Our Advantages

 

SNT Ball Valves are engineered to the pinnacle of precision, adhering to various prestigious international standards such as ASME B 16.34-2009, ASME B16.10-2000, API 589-2009, and more. This exceptional series finds extensive applicability across diverse industries including petroleum, chemical, light industry, pharmaceuticals, papermaking, metallurgy, and power stations.

The distinctive features are summarized as follows,
The straightforward design facilitates rapid disassembly.
Thanks to regular maintenance protocols, our ball valves are crafted for effortless upkeep with a non-tight fit configuration, significantly reducing service time.

Innovative sealing mechanisms ensure unparalleled safety.
Our advanced multi-layer sealing system, combining O-rings with graphite or PTFE, delivers dual-layer security between stem and body.
This innovative design is fully compliant with TA-Luft and Shell SPE 77/312 standards.

Durability and longevity translate into economic efficiency.
By employing cutting-edge processes like spray welding, spraying, and fusion welding, our metal-sealed ball valves achieve remarkable ball and seat ring hardness of HRC58-73 with a binding force of 80-40MPa. These valves are built for reliability, withstanding over 100,000 cycles, while maintaining an ANSI VI leakage class.

Versatile modular design enhances utility.
The modular arrangement of the internal sealing system allows for seamless interchangeability between soft and metal seats, ensuring operational flexibility.

Diverse connection options bring ease of use.
Featuring international-standard connection types such as flanged (RF, FF, FM, G, RJ), screw-thread, and BW, our products promise user-friendly convenience.

Extensive industry experience underpins our reliability.
SNT Valves have been extensively adopted across sectors like petroleum, chemicals, pharmaceuticals, papermaking, metallurgy, and power generation. We are renowned for our market reputation and the provision of sound, tailored solutions based on specific service conditions.

Structural Features

 

Our cutting-edge packing combination has been meticulously crafted to meet stringent emission requirements of 100 ppm while ingeniously reducing stem friction by an impressive 20%.

1. The innovative anti-blow out design is engineered to securely prevent the stem from blowing out, thereby avoiding any potential damage.

2. The advanced seat ring structure, incorporating a wave spring and dual-scraper, expertly cleans the ball surface while maintaining an impeccable seal.

3. Our dual-sealing mechanism ensures a superior leakage class by ingeniously preventing the flow from contacting the spring, thus guaranteeing reliability.

4. Experience enhanced stability and reliability with our soft seat's superior sealing performance, designed for excellence.

5. The intelligent design of our draining and sweeping feature actively prevents jamming by effectively cleaning the valve.

6. Proudly compliant with API 607 standards, our product offers robust fire-proof and anti-static functionalities, ensuring utmost safety and reliability.

 

 

Production application

 

 

 

 

 

Company Profile

 

SNT Machinery (Qingdao) Co., Ltd stands as a distinguished leader in the control valve manufacturing sector, seamlessly combining design, production, sales, and service capabilities under one roof. Fueled by an innovative spirit and a commitment to excellence, SNT has swiftly transformed into a high-tech powerhouse with a sprawling 42,000 square meter facility in the vibrant city of Qingdao, Shandong Province. Our modern workshops are outfitted with state-of-the-art production equipment, reflecting our dedication to cutting-edge innovation. As a proud owner of independent intellectual property rights, we blend global management expertise with local ingenuity. With a dynamic team of over 150 professionals, including 15% dedicated R&D specialists and 30% holding graduate or advanced degrees, we lead the charge in producing top-tier valves for the petrochemical, oil, and coal chemical industries. Our relentless pursuit of quality and innovation propelled us to achieve sales nearing 100 billion in 2017.

SNT proudly holds the prestigious TS special equipment manufacturing certificate and ISO 9001, affirming our unwavering commitment to quality and precision. Further solidifying our reputation, we have secured net qualification certificates from industry giants like SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. Our pioneering spirit has been recognized with numerous national patents across various technologies. Adhering to global standards such as ANSI, API, DIN, BS, and JIS, we expertly craft a comprehensive range of valve solutions. Drawing inspiration from renowned valve designs worldwide and fueled by our own innovative R&D, we excel in manufacturing an extensive array of valves including GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, and Eccentric Rotary Valves.
Our sophisticated line-up continues with T Three-eccentric Center Butterfly Valves, V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves, among others. Our diverse driving forms range from manual operation to power-driven, pneumatic, and hydraulic systems. We select premium materials such as A216WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M, ensuring unparalleled durability and performance. Our valves accommodate specifications from 1/2" to 120", with working pressures between ANSI 150# to 2500#, and operate efficiently between temperatures of -196ºC to 1100ºC.

Thanks to our advanced production technology management and robust quality assurance system, SNT Valves have become indispensable in industries including petrochemical, oil, steel & iron, paper manufacturing, and power stations. Esteemed clients such as SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, and PETROCHINA Guangxi branch, among others, trust our products to fuel their operations. SNT's reach extends across numerous leading hubs, including SINOPEC Changling branch and Jinan branch, positioning us as a trusted ally in their success.

We place our customers' success at the forefront of our mission, dedicating ourselves to fostering a legacy of unparalleled quality and a revered brand reputation. Our comprehensive quality assurance and responsive after-sales service systems are designed to ensure that SNT valves exceed expectations, forging prosperous partnerships with every client we serve.