High Pressure Drops Control Valves with Varistep Cage Technology

Product Details
Customization: Available
Temperature: High Temperature
Certification: GS, CE, ISO9001
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  • High Pressure Drops Control Valves with Varistep Cage Technology
  • High Pressure Drops Control Valves with Varistep Cage Technology
  • High Pressure Drops Control Valves with Varistep Cage Technology
  • High Pressure Drops Control Valves with Varistep Cage Technology
  • High Pressure Drops Control Valves with Varistep Cage Technology
  • High Pressure Drops Control Valves with Varistep Cage Technology
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  • Overview
  • About products
  • Product Description
  • Product Feature
  • Test and Detection Equipment
  • Technical R&D and Design
  • Test and Detection Equipments
  • Production application
  • Company Profile
Overview

Basic Info.

Model NO.
AOC-6862
Standard
Standard
Connection Mode
Flange
Power
Pneumatic
Material
Stainless Steel
Type
Single Seater
Body Size
3′′-16′′(400A)
Body Rating
ANSI Class 150-2500
Fluid Temperature
-196~+566 Degree
Connection
Flanged(RF, Rtj)/Butt Weld, Socket Weldsw, Bw
Trim Materials
A216wcb/C, A217 Wc6/9, A351CF8, A351 CF8, A105
Range-Ability 1
50:1-100:1
Range-Ability 2
Linear, Modified Linear, Modified EQ%
Leakage
Cvx0.01% ANSI Class IV, V or Mss-Sp-61
Metal Seat
ANSI Class VI
Soft Seat
ANSI Class VI
Trim Levels
up to Level 24
Actuator Combination 1
1-X280: Pneumatic Diaphragm Actuator
Actuator Combination 2
1-X250 Pneumatic Diaphragm Actuator
Actuator Combination 3
Pneumatic Cylinder Actuator
Working Medium
Steam/Liquid
Transport Package
Woodne
Trademark
SNT
Origin
China
HS Code
8481804090
Production Capacity
500000PCS/Year

Product Description

High Pressure Drops Control Valves with Varistep Cage Technology

About products

Experience unmatched performance in extreme conditions with SNT's High Pressure Drops Control Valves, featuring advanced Varistep Cage Technology. In environments with high temperatures and significant differential pressures, our innovative multi-stage trim confidently delivers precision control and exceptional longevity, effectively eliminating issues related to cavitation erosion and noise. Whether dealing with compressive or non-compressive fluids, this versatile series stands out due to its enhanced performance and robust durability, which significantly reduces maintenance costs and streamlines your system. With the elimination of ancillary equipment such as diffusers and silencers, overall equipment costs are also minimized. Available in models 6862, 7500, and 9000, you can select the most suitable option by comparing functions and pricing based on specific fluid conditions.

Our multi-stage pressure-reducing labyrinth control valve features a core throttling component crafted from multiple stacked metal discs with intricate labyrinth grooves. As the fluid navigates through these channels, it experiences multiple collisions and turns, effectively dissipating energy and controlling flow rate while gradually reducing pressure. This technology is ideal for specialized scenarios involving high temperatures and pressure drops, such as in nuclear and power plants, handling superheated steam and various liquid mediums with precision.



High Pressure Drops Control Valves with Varistep Cage Technology

Product Description


Body type

AOC-6862

Body size

1.1/2"(40)-24"(600)

Body rating

ANSI 150-2500

Fluid temperature

-196~+566ºC

Connections

(RF,RTJ), (SW,BW)Flanged (RF,RTJ),Butt Weld,Socket Weld

Body materials
A216 WCB/C,A217 WC6/9,A352 LCB/C,A351 CF8,A351 CF8M,A105,F11,F22,etc.

Trim materials
AISI 410SS+HF,17-4PH H900,SUS316+STL,INCONEL,A182 F6NM+HF,etc.

Range-ability

50:1-100:1

Range-ability

Linear,Modified Linear,Modified EQ%

Metal seat/Soft seat Leakage

Cv×0.01% ANSI Class IV,V or MSS-SP-61 ANST CLASS VI

Trim Levels

Up to Level 24



Actuator combination

1-X280:  Pneumatic Diaphragm Actuator

1-X250:  Pneumatic Diaphragm Actuator

1-X400:  Pneumatic Cyilnder Actuator
 

Product Feature


High Control Precision
Engineered with precision, the valve's internal components are meticulously crafted using advanced CFD fluid dynamics software simulations. Our professional analysis, fortified by rigorous experimental verification, ensures compliance with exacting process requirements. The flow characteristics seamlessly align with the esteemed global standard IEC 60534, exemplifying our commitment to excellence.

Comprehensive Product Specifications

Our extensive product range showcases adaptability across high, medium, and low series, including those tailored for special conditions. Demonstrating remarkable versatility, the product can effortlessly meet a multitude of operational and control performance requirements by simply interchanging various internal components, ensuring optimal solutions for diverse applications.

 

Independent Core Control Technology
Our pioneering technology incorporates high-pressure difference control solutions, adeptly addressing unique conditions. Mastery of key component hardening processes elevates product performance and reliability. The meticulously designed sealing structure, both internal and external, ensures a robust and dependable fit, adhering to prestigious international standards such as TA-Luft/ISO 15848.

 

Test and Detection Equipment

High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology

 

High Pressure Drops Control Valves with Varistep Cage Technology
In adherence to the highest standards set forth by ISO9001 and API SPECQ, SNT Machinery (Qingdao) Co., Ltd. meticulously determines and prepares essential control methodologies, processes, and equipment. This encompasses both inspection and testing apparatus, as well as process equipment, ensuring seamless integration and completeness across design, manufacturing, inspection, testing, installation, and service within the entire system. Our arsenal includes state-of-the-art material chemical constituent analysis equipment, advanced imported metal spectrum analyzers, precision universal tool microscopes, and robust mechanical performance re-inspection capabilities.
Our facility boasts a comprehensive array of non-destructive inspection tools such as RT, UT, MT, PT, complemented by a team of highly qualified inspectors holding esteemed non-destructive inspection certifications. We further enhance our testing capabilities with an array of pressure test equipment of varying sizes, cutting-edge low-temperature test apparatus, and sophisticated helium mass spectrometer leak detectors. These tools facilitate an extensive range of tests including low emission helium mass spectrometer tests, high-pressure gas evaluations, vacuum tests, fatigue assessments, and meticulous degreasing tests.
High Pressure Drops Control Valves with Varistep Cage Technology

 

Technical R&D and Design


In our relentless pursuit of innovation and excellence, SNT Machinery (Qingdao) Co., Ltd. has established a cutting-edge SNT Technical R&D Center. This dynamic hub is home to over 20 dedicated technical experts, including 3 senior engineers, who are tirelessly committed to pioneering new products that not only align with, but also exceed market expectations. By harnessing both national and international state-of-the-art scientific research facilities, our team continually enhances existing products while unveiling groundbreaking solutions that redefine industry standards.

Our design philosophy embraces the highest standards of excellence, adopting esteemed protocols such as ASME, API, DIN, GB, JB, and SH. We leverage advanced CAD, SOLIDWORKS, ANSYS, and CFD design, calculation, and analysis software to meticulously analyze pressure-bearing capabilities, stress concentrations, and pressure-induced deformations of each component. This meticulous approach ensures our products are engineered for ultimate safety and reliability, standing as a testament to our unwavering commitment to superior quality.


 

Test and Detection Equipments

High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology

LT impact testing machine • UT test equipment • MT test equipment
 

High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology

RT test equipment • PT test equipment • Metallurgical microscope

High Pressure Drops Control Valves with Varistep Cage Technology

Hardness Testing Equipment

 
State-of-the-Art Production and Manufacturing Systems
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
High-Precision CNC Lathe Internal and External Grinding Machine Advanced Plasma Welding Machine
 
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
4m Stem Processing Equipment CNC Wire Cutting Technology CNC Drilling and Milling Equipment



 

Production application

High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology
 
High Pressure Drops Control Valves with Varistep Cage Technology
High Pressure Drops Control Valves with Varistep Cage Technology

Company Profile

SNT Machinery (Qingdao) Co., Ltd. stands as a beacon of excellence in the realm of control valves, seamlessly blending manufacturing, design, sales, and exemplary services. Born from a foundation of high ambition and rapid growth, SNT is nestled in the vibrant city of Qingdao, Shandong Province, sprawling over an impressive 42,000 square meters. Our cutting-edge workshop, equipped with state-of-the-art production equipment, is a testament to our status as a high-tech enterprise. We proudly possess independent intellectual property rights and have infused advanced management and production expertise from around the globe. With a dedicated workforce exceeding 150, our R&D specialists comprise 15%, while 30% hold graduate degrees or higher. Our commitment to superior production management and ground-breaking technology allows us to manufacture a significant volume of premium-quality valves, serving the petrochemical, oil, and coal chemical sectors. Remarkably, our sales soared to nearly 100 billion in 2017, a testament to our relentless dedication and innovation.

SNT has been awarded the prestigious TS Special Equipment Manufacturing Certificate and ISO 9001 certification. Our esteemed qualifications extend to the net qualification certificates of SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. We boast National Patents in numerous technological fields. Our ability to design and manufacture a comprehensive range of valves in compliance with ANSI, API, DIN, BS, and JIS standards sets us apart. By integrating the strengths of renowned valves worldwide and pioneering our own research and development, we offer a diverse array of valves. Our product line includes GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, and T Three-eccentric Center Butterfly
Valves, V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, Cryogenic Valves, and more. Our driving mechanisms encompass manual operation, power-driven, pneumatic, and hydraulic drives, with main parts forged from materials like A216WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M. We cater to specifications ranging from 1/2" to 120", with a working pressure of ANSI 150# to 2500#, and temperatures spanning -196ºC to 1100ºC.

Empowered by advanced production technology management and an unwavering quality assurance system, SNT Valves have become a trusted choice across industries such as petrochemical, oil, steel & iron, paper manufacturing, and power stations. Our prestigious clientele includes SINOPEC's QILU and Qingdao branches, CNOOC Huizhou Refinery, PETROCHINA's Guangxi and Ningxia branches, SINOPEC Changling, and Jinan branches, to name a few.

Customer profitability is our utmost priority. We are dedicated to crafting exceptional quality and building a reputable brand. Our impeccable quality assurance and after-sales service systems ensure that SNT valves forge prosperous partnerships with all our valued customers, paving the way for mutual success and prosperity.


 

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