Precision Self-Operated Pressure Regulator for Butt Welding Applications with Nps3/4′′-Nps12′′ for Nominal Diameter

• Customization: Available
• Temperature: Ordinary Temperature
• Certification: GS, RoHS, CE, ISO9001
• Model NO.: AOC-3111K
• Standard: Standard
• Connection Mode: Flange
• Power: Pneumatic
• Material: Stainless Steel
• Type: Self-Operated
• Connections: Butt Welding/Flange
• Valve Body Materials: A216 Wcb/A351 CF8/CF3/CF8m/CF3m/Zg230-450
• Body Materials: Zg0cr18ni9ti/Zg0cr18ni12mo2ti
• Spool Materials: 304ss/316ss/304lss/316lss/1Cr18Ni9/0cr18ni12mo2t
• Valve Seat Materials: 304ss/316ss/304lss/316lss/1Cr18Ni9/0cr18ni12mo2ti
• Stem Materials: 304ss/316ss/304lss/316lss/1Cr18Ni9/1Cr18Ni9
• Rubber Diaphragm Materials: Nitrile/Ethylene/Fluoro/Oil Resistant Rubbe
• Membrane Cover Materials: Q235/Q235/Painting PTFE
• Packing Materials: Polytetrafluoroethylene/Flexible Graphite
• Flow Characteristic: Come on
• Service Temperature: -60~350degree
• Allowable Leakage: Class IV for Hard Seal/ Class VI for Soft Seal
• Flange Standard: GB/T9113-2000jb/T79.1-94/Jb/T79.2-94/Hg20592~Hg
• Flange Sealing Surface Type: Pn16 for Convex Flange/Pn25 for Convex Flangepn40
• Flange End Distance Standard: GB12221-89
• Transport Package: Wooden Box and Cardboard Box.
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 500000PCS/Year

Product Description

 

Product Description

_{Introducing the remarkable AOC-3000 self-operated pressure regulating valve, a top-tier solution that harnesses the power of the medium it regulates, eliminating the need for external energy sources. This exceptional feature allows it to shine in environments devoid of electricity or gas, making it an energy-efficient marvel. With the flexible capability to adjust the pressure setting value within a designated range, it offers unparalleled versatility for various applications. Tailored to meet diverse process requirements, the AOC-3000 comes in three distinct valve configurations: the single-seated AOC-3111, the sleeve-style AOC-3113, and the double-seated AOC-3114. Each variant is meticulously designed to cater to specific operational demands, such as differential pressure, temperature, medium state, and leakage criteria. Furthermore, the AOC-3000 boasts three actuator types to address different process situations: the standard and reinforced diaphragm, piston, and the robust metal diaphragm (bellows). Its fast-opening flow characteristics ensure responsive operation and precise adjustment accuracy (with an error margin of ≤10%). Compact and easy to adjust, it surpasses traditional heavy hammer-type pressure reducing valves, making it a sought-after choice across multiple industries. From petroleum and chemical sectors to electric power, metallurgy, food, textiles, machinery manufacturing, and civil construction, the AOC-3000 excels in regulating gas, liquid, and steam pressures, ensuring steady pressure reduction, stabilization, and relief for both post-valve and pre-valve adjustments.}
 

Actuator Features

 

Figure 1a showcases the cutting-edge mechanism of our Precision Self-Operated Pressure Regulator, designed specifically for controlling the post-control valve pressure. This advanced device operates with a pressure-closed configuration. Here's how it works: the medium flows seamlessly into the valve body, following the direction of the arrow. Upon reaching the valve seat and spool, it undergoes precise throttling. Concurrently, a pressure tube (when dealing with steam, coupled with a condenser) channels the medium into the actuator, where it impacts the diaphragm. This interaction prompts a corresponding spool movement, expertly achieving pressure reduction and stabilization. Should the post-valve pressure climb, the diaphragm encounters increased force, compressing the spring and adjusting the spool to minimize valve opening until equilibrium is restored at the set pressure. Conversely, a decrease in pressure results in diminished diaphragm force, allowing the spring's response to drive the spool, enhancing valve opening until the desired pressure is achieved.

 

Figure 1b illustrates the sophisticated operation of our regulator, meticulously engineered for pre-valve pressure control. This regulator embraces a pressure-open configuration. The working principle is as follows: the medium dexterously enters the valve body, guided by the arrow's path, before being expertly throttled by the valve seat and spool. Additionally, the medium passes through a pressure tube (especially when combined with steam and a condenser) to engage the actuator, impinging on the diaphragm. This prompts the spool to shift, skillfully achieving pressure relief and stabilization. When pre-valve pressure surges, the diaphragm experiences heightened force, compressing the spring and compelling the spool to expand the valve opening until the pressure recedes to the pre-set level. Conversely, a drop in pre-valve pressure reduces diaphragm force, enabling the spring's counteraction to drive the spool and constrict the valve opening until a balanced state is achieved. If pre-valve pressure falls below the designated threshold, the valve remains securely closed.
 

Product Parameters

nominal diameter DN(mm)	20	25	32	40	50		65		80		100		125		150	200	250	300
rated flow  coefficient KV	5.8	11	12.5	20	32		50		80		125		160		320	450	630	900
rated stroke (mm)	8		10		12		15		18		20		30		40	45	60	65
nominal diameter DN(mm)	20 (or G3/4'')
Valve seat diameter	2	3	4	5		6		7		8		9		10		12	15	20
rated flow  coefficient KV	0.02	0.08	0.12	0.20		0.32		0.5		0.80		1.20		1.80		2.80	4.0	5.8
nominal pressure PN	Mpa		1.6, 2.5, 4.0,6.4(6.3) /2.0, 5.0, 11.0
	Bar		16, 25, 40, 64(63)/20, 50, 110
	Lb		ANSI: Class150,Class300,Class600
pressure segment range KPa	15~50,40~80,60~100,80~140,120~180,160~220,200~260, 240~300,280~350,330~400,380~450,430~500,480~560, 540~620,600~700,680~800,780~900,880~1000,900~1200, 1000~1500,1200~1600,1300~1800,1500~2100, (Other Scope Special Design)
flow characteristic	Come on.
regulation accuracy	±5-10(%)
service temperature	-60~350ºC (Special design below -60ºC)    350~550ºC
allowable leakage	Class IV (hard seal)    Class VI (soft seal)(GB/T4213-08)
(/decompression ratio (Inlet pressure/Outlet pressure)				1.25~10( special design beyond this range)

 

Product Dimensions

Nominal diameter(DN)			20	25		32	40	50		65	80		100	125	150	200			250	300
Length of the receiver tube (B)			383			512		603		862			1023	1380		1800			2000	2200
Flange face distance L(PN16,25,40)			150	160		180	200	230		290	310		350	400	480	600			730	850
Flange face distance L(PN64)			230			260		300		340	380		430	500	550	650			775	900
Pressure adjustment range KPa	15~140	H	475			520		540		710			780	840		880			940	950
		A	280			308
	120~300	H	455			500		520		690			760	800		870			900	950
		A	230
	280~500	H	450			490		510		680			750	790		860			890	940
		A	176							194			280
	480~1000	H	445			480				670	740		780	780		850			880	930
		A	176							194				280
(Kg) PN16Weight (Kg) PN16 as an example			26		37				42	72		90	112	130	169		285	495		675

Mounting Method

 

For applications involving gas or low viscosity liquid media, the AOC-3111 Self-Operated Pressure Regulating Valve by SNT Machinery (Qingdao) Co., Ltd. is typically mounted in an upright position on a horizontal pipeline. This standard installation ensures optimal performance and efficiency. However, in cases where space constraints are a concern, the valve may be installed upside down or at an angle. It's worth noting that when the medium is confirmed to be clean, the installation of part 3 can be omitted, simplifying the process without compromising functionality.

 

In scenarios where steam or high viscosity liquid media is involved, the AOC-3111 Self-Operated Pressure Regulating Valve should be installed upside down on a horizontal pipe. This orientation is recommended to ensure seamless operation and maintain the high standards of performance associated with SNT Machinery (Qingdao) Co., Ltd.'s precision-engineered regulators.
 

Production application

 

Company Profile

SNT Machinery (Qingdao) Co., Ltd is a distinguished manufacturer specializing in control valves, seamlessly integrating design, production, sales, and service. With a strategic location in Qingdao, Shandong province, spanning an impressive 42,000 square meters, our facility is equipped with state-of-the-art workshops and cutting-edge production equipment. As a pioneering high-tech enterprise, we pride ourselves on holding independent intellectual property rights and incorporating advanced management and production expertise from global leaders. Our team comprises over 150 dedicated professionals, with 15% specializing in R&D and 30% holding graduate or higher degrees. Through our dedicated production management team and innovative technology research, we deliver exceptional quality valves extensively utilized in petrochemical, oil, and coal chemical sectors. In 2017, our sales soared to nearly 100 billion yuan, reflecting our commitment to excellence.

SNT proudly holds the TS special equipment manufacturing certificate and ISO 9001 accreditation, further endorsed by net qualification certificates from SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. Our innovative spirit is evident through numerous National Patents in cutting-edge technologies. We possess the capability to design and manufacture a complete range of valves adhering to ANSI, API, DIN, BS, and JIS standards. By leveraging the strengths of globally renowned valves and harnessing our independent R&D capabilities, we manufacture a diverse array of valves including GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, and Eccentric Rotary Valves.
Our repertoire extends to T Three-eccentric Center Butterfly Valves, V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves. We offer various driving forms such as manual, power-driven, pneumatic, and hydraulic systems. The main components are crafted from premium materials like A216WCB, A217 WC6/WC9, and A351 CF8/CF8M/CF3/CF3M. Our specifications range from 1/2" to 120", with working pressures from ANSI 150# to 2500# and operational temperatures spanning -196ºC to 1100ºC.

Leveraging our advanced production technology management and comprehensive quality assurance system, SNT Valves are the preferred choice across industries including petrochemical, oil, steel & iron, paper manufacturing, and power stations. Esteemed clients such as SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, and PETROCHINA Ningxia branch, among others, entrust us with their critical operations.

Placing customer profitability at the forefront, we are committed to establishing impeccable quality and a reputable brand. Our comprehensive quality assurance and after-sales services ensure that SNT valves partner with all our clients to foster mutual success and shared prosperity.