Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

Product Details
Customization: Available
Temperature: High Temperature
Certification: GS, CE, ISO9001
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  • Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
  • Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
  • Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
  • Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
  • Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
  • Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
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  • Overview
  • About products
  • Product Description
  • Product Feature
  • Test and Detection Equipment
  • Technical R&D and Design
  • Test and Detection Equipments
  • Production application
  • Company Profile
Overview

Basic Info.

Model NO.
AOC-6862
Standard
Standard
Connection Mode
Flange
Power
Pneumatic
Material
Stainless Steel
Type
Single Seater
Body Size
3′′-16′′(400A)
Body Rating
ANSI Class 150-2500
Fluid Temperature
-196~+566 Degree
Connection
Flanged(RF, Rtj)/Butt Weld, Socket Weldsw, Bw
Trim Materials
A216wcb/C, A217 Wc6/9, A351CF8, A351 CF8, A105
Range-Ability 1
50:1-100:1
Range-Ability 2
Linear, Modified Linear, Modified EQ%
Leakage
Cvx0.01% ANSI Class IV, V or Mss-Sp-61
Metal Seat
ANSI Class VI
Soft Seat
ANSI Class VI
Trim Levels
up to Level 24
Actuator Combination 1
1-X280: Pneumatic Diaphragm Actuator
Actuator Combination 2
1-X250 Pneumatic Diaphragm Actuator
Actuator Combination 3
Pneumatic Cylinder Actuator
Working Medium
Steam/Liquid
Transport Package
Woodne
Trademark
SNT
Origin
China
HS Code
8481804090
Production Capacity
500000PCS/Year

Product Description

Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

About products

In the realm of high-stress environments characterized by elevated temperatures and substantial differential pressures, SNT's revolutionary multi-stage trim stands as a beacon of precision and resilience. It expertly delivers unparalleled control and longevity, effectively conquering challenges such as cavitation erosion and noise disturbances. Our technology excels with both compressive and non-compressive fluids. This series is a powerhouse of advantages, boasting enhanced performance and durability that lead to significant reductions in maintenance costs while streamlining system operations. The elimination of ancillary components like diffusers and silencers translates to further cost savings on equipment. Ranging from 6862, 7500, to 9000, you can choose the optimal model tailored to fluid conditions by evaluating both functional and financial aspects.

At the heart of the multi-stage pressure-reducing labyrinth control valve lies an ingenious core throttling mechanism. Comprising multiple metal discs intricately stacked with labyrinthine grooves, it orchestrates fluid flow through its channels, inducing multiple collisions and diversions to meticulously dissipate energy. This method ensures precise flow rate control while systematically diminishing pressure, making it indispensable in specialized high-temperature, high-pressure drop applications such as nuclear and power plants. Though primarily handling superheated steam, it is equally adept with liquid mediums.



Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

Product Description


Body type

AOC-6862

Body size

1.1/2"(40)-24"(600)

Body rating

ANSI 150-2500

Fluid temperature

-196~+566ºC

Connections

(RF,RTJ), (SW,BW)Flanged (RF,RTJ),Butt Weld,Socket Weld

Body materials
A216 WCB/C,A217 WC6/9,A352 LCB/C,A351 CF8,A351 CF8M,A105,F11,F22,etc.

Trim materials
AISI 410SS+HF,17-4PH H900,SUS316+STL,INCONEL,A182 F6NM+HF,etc.

Range-ability

50:1-100:1

Range-ability

Linear,Modified Linear,Modified EQ%

Metal seat/Soft seat Leakage

Cv×0.01% ANSI Class IV,V or MSS-SP-61 ANST CLASS VI

Trim Levels

Up to Level 24



Actuator combination

1-X280:  Pneumatic Diaphragm Actuator

1-X250:  Pneumatic Diaphragm Actuator

1-X400:  Pneumatic Cyilnder Actuator
 

Product Feature


High Control Precision
The internal components of the valve are meticulously engineered using advanced CFD fluid dynamics software, ensuring precise simulation and analysis. Through a combination of expert software-driven calculations and rigorous experimental validation, these valves seamlessly fulfill complex process requirements. With flow characteristics adhering to the esteemed international standard IEC 60534, users are assured of superior fluid management.

Comprehensive Product Specifications

Our product line boasts an extensive range that spans high, medium, and low series, tailored to suit even the most challenging of special conditions. The remarkable versatility of our products allows for seamless adaptation to diverse working environments and control performance demands, achieved effortlessly by substituting different types of internal components. This adaptability ensures our solutions can meet your specific fluid management needs with ease.

 

Independent Core Control Technology
Our valves are equipped with cutting-edge high-pressure differential control technologies, expertly crafted to address the unique challenges posed by varying conditions. With mastery over key component hardening processes, we significantly elevate product performance while ensuring unparalleled reliability. The precision-engineered internal and external sealing structure adheres to stringent international standards, including TA-Luft/ISO 15848, guaranteeing tight and dependable sealing for optimal operational integrity.

 

Test and Detection Equipment

Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

 

Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
In alignment with the high standards set by ISO9001 and API SPECQ, SNT Machinery (Qingdao) Co., Ltd. meticulously defines and prepares essential control methods, processes, and state-of-the-art equipment, including sophisticated inspection and testing tools. We ensure that our design, manufacturing, inspection, testing, installation, and service processes are seamlessly synchronized and comprehensive. Our arsenal includes advanced material chemical constituent analysis tools, imported metal spectrum analyzers, universal tool microscopes, and the capacity for mechanical performance re-inspection, all working in harmony to guarantee excellence.
Our facilities boast a wide array of cutting-edge nondestructive inspection equipment, including RT, UT, MT, and PT technologies. Our dedicated team of inspectors holds prestigious nondestructive inspection qualification certificates, ensuring top-tier quality assurance. Additionally, we possess a variety of pressure testing equipment in multiple sizes, low-temperature test apparatus, and helium mass spectrometer leak detectors. These sophisticated devices empower us to conduct precision tests such as low emission helium mass spectrometer tests, high-pressure gas tests, vacuum tests, fatigue tests, and degreasing tests with unparalleled accuracy and reliability.
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

 

Technical R&D and Design


In order to propel our innovation capabilities to new heights, SNT Machinery (Qingdao) Co., Ltd. has instituted the renowned SNT Technical R&D Center. Harnessing the ingenuity and expertise of over 20 cutting-edge technical professionals, including three esteemed senior engineers, our team is dedicated to the relentless pursuit of pioneering new products. We seamlessly blend the advancement of our existing offerings with the latest findings from both national and international scientific research arenas, ensuring our products always surpass market expectations.

Our design philosophy is rooted in excellence and precision, adhering rigorously to recognized standards such as ASME, API, DIN, GB, JB, and SH. By leveraging advanced design technologies like CAD, SOLIDWORKS, ANSYS, and CFD, we meticulously analyze and calculate each pressure component's resilience, stress distribution, and deformation under pressure. This comprehensive approach significantly enhances the safety and reliability of our products, ensuring they stand as paragons of engineering excellence.


 

Test and Detection Equipments

Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

Experience precision with our LT Impact Testing Machine, state-of-the-art UT Test Equipment, and reliable MT Test Equipment for all your testing needs.
 

Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

Delve into excellence with our RT Test Equipment, ensure accuracy with PT Test Equipment, and achieve clarity with our advanced Metallurgical Microscope.

Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

Achieve precise measurements with our Hardness Testing Equipment, designed for superior performance.

 
Discover our Advanced Production and Manufacturing Systems, engineered to streamline your operations with cutting-edge technology.
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Utilize our CNC Lathe for unparalleled precision and efficiency in your machining processes. Achieve excellence in machining with our Internal and External Grinding Machine, crafted for precision. Revolutionize your welding with our Plasma Welding Machine, designed for top-tier performance.
 
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Master stem processing with our 4m Stem Processing Equipment, ensuring accuracy and efficiency. Experience precision in cutting with our CNC Wire Cutting technology, delivering exceptional results. Optimize your operations with our CNC Drilling and Milling Equipment, blending precision with versatility.



 

Production application

Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
 
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage
Precision Control Valves with Varistep Cage for Fluid Management with ANSI Class VI Leakage

Company Profile

SNT Machinery (Qingdao) Co., Ltd. stands at the forefront of the control valve industry, seamlessly blending manufacturing, design, sales, and service into a singular powerhouse. With a firm foundation in innovation and rapid development, SNT is strategically situated in the vibrant city of Qingdao, Shandong Province, spanning an impressive 42,000m² of state-of-the-art facilities. As a distinguished high-tech enterprise, we hold independent intellectual property rights and have embraced advanced management and production expertise from global leaders. Our dynamic team exceeds 150 skilled professionals, with 15% dedicated to research and development, and 30% holding graduate or higher degrees. Driven by a commitment to excellence in production management and pioneering technology, we specialize in producing high-quality valves for the petrochemical, oil, and coal chemical sectors, achieving an impressive sales milestone of nearly 100 billion in 2017.

SNT proudly holds the prestigious TS Special Equipment Manufacturing Certificate and ISO 9001 accreditation, alongside net qualification certifications from major industry players such as SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. Our dedication to innovation has earned us numerous national patents. We design and manufacture an extensive range of valves that adhere to ANSI, API, DIN, BS, and JIS standards. By integrating the best attributes from renowned valve manufacturers worldwide with our proprietary research and development, we offer a comprehensive lineup, including Globe Valves, High-Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, and T Three-eccentric Center Butterfly Valves.
Our expansive product portfolio also encompasses V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves. We offer diverse driving forms such as manual, power-driven, pneumatic, and hydraulic. Our main components are crafted from premium materials like A216WCB, A217 WC6/WC9, A351 CF8/CF8M/CF3/CF3M, with specifications ranging from 1/2" to 120", and designed to withstand working pressures from ANSI 150# to 2500#, and temperatures from -196ºC to 1100ºC.

Capitalizing on cutting-edge production technology and a robust quality assurance system, SNT Valves have become indispensable across industries like petrochemical, oil, steel & iron, paper manufacturing, and power stations. Our esteemed client list includes industrial giants such as SINOPEC QILU Branch, SINOPEC Qingdao Branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi Branch, PETROCHINA Ningxia Branch, and SINOPEC Changling Branch, among others.

At SNT, our customers' success is our mission. We are resolutely focused on forging a brand synonymous with unparalleled quality. Our comprehensive quality assurance and after-sales service systems are testament to our dedication to creating lasting partnerships with our clients, paving the way for mutual growth and success.


 

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