High Efficiency Shutoff Ball Valve for High Erosion Abrasion Resistance Use

• Customization: Available
• Media: Gas
• Material: Carbon Steel
• Model NO.: AOC-3841
• Connection Form: Flange
• Driving Mode: Pneumatic
• Nominal Pressure: ANSI CLASS 150-900
• Channel: Straight Through Type
• Structure: Floating Ball Valve
• Type: Floating Ball Valve
• Temperature: High Temperature
• Standard: API607
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Medium: Water/Oil/Acid
• Valve Body Materials: A216wc/A217wc6/9/A351CF8/A351CF8/A351CF8m
• Ball Materials: A182f304/F316/316L
• Connection Method: Bw
• Body Rating: ANSI 150-600/ANSI 150-2500
• Fluid Tempature: -45~+200ºC
• Fluid Tempatures: -45~+538ºC
• Ball Treatment: Polishing/Hard Chrome Plating/Bead Weld Stl
• Ball Treatments: Sprayni60/Spraying Tungsten Carbide
• Sealing Ring: PTFE/Rtfe/Bead Weld Stl
• Sealing Rings: Sprayni55/Sprayni60
• Valve Seat Leakage: API598 0leakage/ANSI B16.014V
• Transport Package: Plywood Case
• Specification: 1/2"(15A)-6"(150A)
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 50000/Year

Product Description

 

Product Parameters

 

Body type	AOC-3841	AOC3842
Body size	1/2''(15A)-6''(150A)	1/2''(15A)-6''(150A)
Body rating	ANSI 150-600	ANSI150-600
Fluid temperature	-45~+200ºC	-45~+538ºC
Nominal diameter	DN15-DN150	DN15-DN150
Connections	RF/BW
Body materials	A216WC,A217WC6/9,A351CF8,A351CF8M etc
Ball Materials	A182 F304/F316/316L
Ball Treatment	Polishing/Hard Chromium Plating	Hard Chromium/Surfacing STL/Spary Ni60/Sparyed tungsten carbide
Sealing Ring	PTFE/RTFE	Surfacing STL/Spary Ni55/Sparyed tungsten carbide
Valve seat leakage	API 598  0 leakage	ANSI B16.014V API598 0 leakage

 

Product Description

 

Experience the ultimate in reliability with our High Performance Shutoff Ball Valve, designed to deliver Zero-Leakage across a variety of demanding service applications. Whether you're dealing with high temperature or high-pressure environments, this series of ball valves ensures unwavering performance and peace of mind.
Crafted with precision, the ball and seat feature a robust hard coating of chrome carbide or tungsten carbide. This advanced coating provides exceptional resistance to erosion and abrasion, significantly extending the valve's longevity and reliability in the toughest conditions.
At SNT Machinery (Qingdao) Co., Ltd., we employ an advanced HVOF coating system to enhance durability. Our proprietary mate-lapping technique guarantees an impeccable 100% seal. Featuring live loading, our valves ensure zero emissions. The ball seamlessly remains seated, effectively wiping away contaminants with its self-cleaning action, thus preventing any interference or damage. This remarkable capability makes our valve the perfect choice for handling slurry and abrasive services with ease and efficiency.

 

 

 

 

 

Our Advantages

 

SNT Ball Valves are meticulously engineered to adhere to an array of prestigious international standards, including ASME B 16.34-2009, ASME B16.10-2000, and API 589-2009. This versatile series of valves is extensively utilized across various industries such as petroleum, chemical processing, light manufacturing, pharmaceuticals, paper production, metallurgy, and power generation.

Our Valves Exhibit the Following Elite Characteristics:
The simplified structure ensures effortless and rapid disassembly.
Thanks to routine maintenance protocols, our ball valves are designed with a non-tight fit, facilitating easy maintenance and significantly reducing servicing time.

Advanced Sealing Technology Ensures Uncompromising Security
Our multi-layered sealing system between the stem and body provides exceptional double sealing through a strategic combination of O-ring and materials like graphite or PTFE.
This innovative design complies with the rigorous TA-Luft/Shell SPE 77/312 standards.

Extended Service Life for Enhanced Cost Efficiency
In metal-sealed ball valves, we employ cutting-edge techniques such as spray welding, thermal spraying, and fusion welding for the ball and seat ring. This ensures an impressive hardness range of HRC58-73 and a binding force between 80-40MPa. These valves boast durability with over 100,000 on-off cycles and meet the ANSI VI leakage class.

Modular Design Offers Elevated Convenience
Our modular inner sealing design provides the flexibility to interchange soft and metal seats, ensuring adaptability and efficiency.

Diverse Connection Types for Optimal Usability
Offering various connection types, including flanged (RF, FF, FM, G, RJ), screw-thread, and BW types, these globally standardized options ensure ease and convenience in application.

Our Extensive Application Experience Guarantees Reliability
SNT Valves are prominently employed across industries like petroleum, chemicals, light manufacturing, pharmaceuticals, paper production, metallurgy, and power sectors. We are well-regarded in the market for providing robust, tailored solutions based on specific service conditions.

Structural Features

 

Our unique special packing combination is engineered to meet the stringent smission requirement of 100 ppm while simultaneously reducing friction on the stem by an impressive 20%. This innovation ensures smoother operations and enhanced product longevity.

1. Our advanced anti-blowout design effectively prevents any potential damage by ensuring the stem remains securely in place, safeguarding the integrity of the entire system.

2. Featuring a sophisticated seat ring structure with a wave spring and dual-scraper, this valve effectively cleans the ball surface, ensuring pristine conditions and maintaining an optimal seal.

3. Dual-sealing technology enhances the reliability of leakage prevention, ensuring that the flow remains isolated from the spring, thereby maintaining high leakage class standards.

4. The soft seat design offers superior stability and reliability, providing consistent and dependable sealing performance, even under challenging conditions.

5. Innovative draining and sweeping design effectively prevents valve jamming, ensuring smooth, trouble-free operations by maintaining cleanliness within the system.

6. Designed in compliance with API 607 standards, our shutoff ball valve boasts fire-proof and anti-static capabilities, delivering enhanced safety and reliability in demanding environments.

 

 

Production application

 

 

 

 

 

Company Profile

 

SNT Machinery (Qingdao) Co., Ltd., a distinguished pioneer in control valve production, seamlessly integrates manufacturing, design, sales, and service under one roof. Founded on a solid foundation for rapid advancement, we are strategically situated in Qingdao, Shandong Province, encompassing an expansive 42,000 square meters. Our state-of-the-art facilities boast cutting-edge workshops and production equipment. As a high-tech enterprise with proudly held independent intellectual property rights, we leverage both imported advanced management techniques and production expertise. Our dedicated workforce exceeds 150 professionals, with 15% specializing in R&D and a notable 30% holding graduate or higher degrees. Driven by a commitment to excellence, our superior production management and innovative R&D have enabled us to manufacture vast quantities of premium valves. These are pivotal in the petrochemical, oil, and coal chemical sectors, achieving a remarkable sales value nearing 100 billion in 2017.

SNT proudly holds the TS Special Equipment Manufacturing Certificate and ISO 9001 certification. Additionally, we have secured the prestigious net qualification certificates from SINOPEC, CNOOC, PETROCHINA, and SINOCHEM. Our technological prowess is evidenced by numerous National Patents. We excel in designing and producing comprehensive valve series adhering to ANSI, API, DIN, BS, and JIS standards. By amalgamating the global renowned valve advantages with our independent research, we masterfully create a diverse range of valves, such as GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric Rotary Valves, and T Three-eccentric Center Butterfly Valves.
Our extensive valve offerings include V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, and Self-operated Control Valves, to name a few. We provide driving forms like manual operation, power-driven, pneumatic, and hydraulic drivelines. The main parts are crafted from premium materials such as A216WCB, A217 WC6/WC9, A351 CF8/CF8M/CF3/CF3M, etc. Our specifications range from 1/2" to 120", with working pressures from ANSI 150# to 2500#, and temperatures spanning from -196ºC to 1100ºC.

Empowered by cutting-edge production technology, management, and an impeccable quality assurance system, SNT Valves have become indispensable across a multitude of industries, including petrochemical, oil, steel & iron, paper manufacturing, and power stations. Our esteemed clientele features prominent names such as SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, and many more across the expansive network of SINOPEC and PETROCHINA branches.

At SNT, we prioritize customer profitability, dedicating ourselves to establishing an exceptional quality standard and an esteemed brand reputation. Our unparalleled quality assurance and superior after-sales support ensure a prosperous and collaborative partnership with all our customers, fostering mutual growth and success.