-45 Degree~+538 Degree/RF Flanged High Erosion Floating Ball Valves for Challenging Environments with Stainless Steel

• Customization: Available
• Media: Oil
• Material: Stainless Steel
• Model NO.: AOC-3842
• Connection Form: Welding
• Driving Mode: Pneumatic
• Nominal Pressure: ANSI CLASS 150-900
• Channel: Straight Through Type
• Structure: Floating Ball Valve
• Type: Floating Ball Valve
• Function: Blow-Down Valve, Relief Valve
• Temperature: Normal Temperature
• Standard: ISO/API607
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Medium: Water/Gas/Acid
• Valve Body Materials: A216wc/A217wc6/9/A351CF8/A351CF8m
• Valve Ball Materials: A182/F304/F316/316L
• Valve Connections: RF/Bw
• Valve Ball Treatments: Sprayni60/Spraying Tungsten Carbide
• Valve Ball Treatment: Hard Chromium Plating/Bead Weld Stl
• Seal Ring Treatments: Bead Weld Stl/Sprayni55/Spraying Tungsten Carbide
• Valve Seat Leakage: ANSI B16.014 V/API598 Zero-Leakage
• Fluid Temperature: -45~+538degree
• Body Size: 1/2′′(15A)-6′′(150A)
• Transport Package: Plywood Case
• Specification: 1/2"(15A)-6"(150A)
• Trademark: SNT
• Origin: China
• HS Code: 8481804090
• Production Capacity: 50000/Year

Product Description

Product Parameters

Body type	AOC-3841	AOC3842
Body size	1/2''(15A)-6''(150A)	1/2''(15A)-6''(150A)
Body rating	ANSI 150-600	ANSI150-600
Fluid temperature	-45~+200ºC	-45~+538ºC
Nominal diameter	DN15-DN150	DN15-DN150
Connections	RF/BW
Body materials	A216WC,A217WC6/9,A351CF8,A351CF8M etc
Ball Materials	A182 F304/F316/316L
Ball Treatment	Polishing/Hard Chromium Plating	Hard Chromium/Surfacing STL/Spary Ni60/Sparyed tungsten carbide
Sealing Ring	PTFE/RTFE	Surfacing STL/Spary Ni55/Sparyed tungsten carbide
Valve seat leakage	API 598  0 leakage	ANSI B16.014V API598 0 leakage

Product Description

Introducing a remarkable range of Zero-Leakage ball valves, perfectly engineered for superior performance in a diverse array of service applications. Designed to withstand extreme conditions, these valves excel even under high temperatures and high pressure environments, making them indispensable for demanding industrial needs.
Each ball and seat within our valves are fortified with robust coatings of chrome carbide or tungsten carbide. These materials are meticulously selected for their outstanding resistance to erosion and abrasion, ensuring prolonged durability and reliable performance even in the harshest conditions.
At SNT Machinery, we leverage an advanced HVOF coating system, coupled with our proprietary mate-lapping technique, to guarantee impeccable sealing and 100% zero emissions. The innovative live loading feature keeps the ball firmly seated, effortlessly wiping away contaminants. This self-cleaning mechanism not only ensures uninterrupted operation but also protects against potential interference and damage from abrasive materials. Consequently, our valves are ideally suited for both slurry and abrasive service applications, setting a new standard in reliability and efficiency.

 

Our Advantages

The expertly engineered SNT Ball Valves adhere to a wide spectrum of prestigious international standards, including ASME B 16.34-2009, ASME B16.10-2000, and API 589-2009. These exceptional valves find their applications across various industries such as petroleum, chemical, light industry, pharmaceuticals, paper-making, metallurgy, and power stations.

Distinctive Features and Characteristics:
A straightforward design ensures effortless disassembly and maintenance.
With our commitment to routine valve maintenance, our ball valves are crafted for easy upkeep. The non-tight fit design significantly reduces service time, enhancing efficiency.

Cutting-edge Sealing Technology for Maximum Security
The innovative multi-layer combined sealing for the stem and body provides enhanced double sealing through the synergy of O-ring and graphite or PTFE materials.
This meticulous design complies with TA-Luft/Shell SPE 77/312 standards, ensuring top-notch reliability.

Extended Service Life for Cost Efficiency
Our metal-sealed ball valves are crafted using advanced techniques such as spray welding, spraying, and fusion welding to guarantee a hardness of HRC58-73 and a binding force of 80-40MPa. This precision ensures over 100,000 on-off cycles with a leakage class of ANSI VI.
 

Convenience through Modular Design
The versatile modular design of the inner sealing allows for easy interchangeability between soft and metal seats.

Varied Connection Types for Superior Usability
Our valves provide multiple connection options, including flanged types (RF, FF, FM, G, RJ), screw-thread, and BW types. These globally standardized connections ensure user-friendly and adaptable solutions.

Extensive Application Experience Ensures Unmatched Reliability
SNT Valves are trusted across a spectrum of industries such as petroleum, chemical, light industry, pharmaceuticals, paper-making, metallurgy, and power stations. Our stellar reputation is built on delivering tailored solutions based on specific service conditions.

 

Structural Features

Our innovative design incorporates a special packing combination, expertly crafted to fulfill the stringent emission requirements of 100 ppm. Simultaneously, it remarkably reduces friction by 20% against the stem, setting a new standard in efficiency and performance.

1. Experience unparalleled safety with our anti-blow out design, meticulously engineered to prevent any stem blowout incidents that could potentially cause damage, ensuring utmost protection.

2. The advanced seat ring structure, featuring a wave spring and dual-scraper, is designed to meticulously clean the ball surface, maintaining impeccable sealing and enhancing overall functionality.

3. Our dual-sealing system is a hallmark of reliability, expertly crafted to maintain the highest leakage class by ensuring the flow does not contact the spring, guaranteeing exceptional performance.

4. The soft seat sealing prowess offers unmatched stability and reliability, consistently delivering superior sealing performance even under the most demanding conditions.

5. The innovative draining and sweeping design is pivotal in preventing valve jamming, ensuring smooth operation by thoroughly cleaning the system.

6. Certified to comply with API 607 standards, our valves are equipped with essential fire-proof and anti-static features, delivering peace of mind and uncompromised safety.

 

Production application

 

Company Profile

SNT Machinery (Qingdao) Co., Ltd., a premier producer of control valves, seamlessly integrates manufacturing, design, sales, and services. Embarking on a high-growth trajectory, SNT is strategically positioned in Qingdao, Shandong Province, covering 42,000 square meters of state-of-the-art workshops and production facilities. As a high-tech enterprise, SNT prides itself on possessing independent intellectual property rights and leveraging advanced international management and production expertise. With a dedicated workforce of over 150 employees, 15% of whom are specialized in R&D and 30% holding graduate-level or higher degrees, SNT is at the forefront of innovation. Our commitment to excellence in production management and cutting-edge technology enables us to produce vast quantities of top-tier valves widely used in the petrochemical, oil, and coal chemical industries. In 2017, our sales value soared to nearly 100 billion, underscoring our market leadership.

SNT proudly holds the esteemed TS special equipment manufacturing certificate and ISO 9001 accreditation. We are recognized by SINOPEC, CNOOC, PETROCHINA, and SINOCHEM, and have secured numerous National Patents. SNT's expertise allows us to design and manufacture a comprehensive range of valves in alignment with ANSI, API, DIN, BS, and JIS standards. By amalgamating the strengths of world-renowned valves with our proprietary R&D, we excel in producing an extensive array of valves such as GLOBE, High-Pressure Boiler Blow-down Valves, High-Performance Butterfly Valves, Angle-Regulating Valves, Eccentric Rotary Valves, and Three-Eccentric Center Butterfly Valves.
Our product range extends to V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, and Cryogenic Valves, among others, with operation modes including manual, power-driven, pneumatic, and hydraulic systems. Our key component materials include A216 WCB, A217 WC6/WC9, A351 CF8/CF8M/CF3/CF3M, covering specifications from 1/2" to 120", with pressure ratings from ANSI 150# to 2500#, and operational temperatures ranging from -196ºC to 1100ºC.

Supported by advanced production technology, meticulous management, and an unwavering quality assurance system, SNT Valves are extensively applied in petrochemical, oil, steel & iron, paper manufacturing, and power station sectors. Esteemed clients such as SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, and SINOPEC Changling branch, among others, consistently rely on our superior expertise and solutions.

At SNT, we prioritize our users' profitability, passionately committed to building an exceptional quality brand. Our impeccable quality assurance and comprehensive after-sales support ensure that SNT valves stand beside our customers, fostering mutual success and shared prosperity.